Raypak 399B-2339B operating instructions Electrical Power Connections, Field-Connected Controllers

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Electrical Power Connections

Installations must follow these codes:

National Electrical Code and any other national, state, provincial or local codes or regulations hav- ing jurisdiction.

Safety wiring must be NEC Class 1.

Heater must be electrically grounded as required by the NEC.

In Canada, CSA C22. 1 C.E.C. Part 1.

The heater is wired for 120 VAC, <12 amps. The volt- age is indicated on the tie-in leads. Consult the wiring diagram shipped with the heater in the instruction packet. The remote tank control stat, thermostat, or electronic heater control (as applicable) may be con- nected to the stage selector terminal (See wiring diagram). 24 VAC is supplied to this connection through the heater transformer. DO NOT attach any voltage to the stage selector terminals. Before starting the heater check to ensure proper voltage to the heater and pump.

Install a separate disconnect means for each load. Use appropriately sized wire as defined by NEC, CSA and/or local code. All primary wiring should be 125% of minimum rating.

If any of the original wire as supplied with the heater must be replaced, it must be replaced with 105°C wire or its equivalent.

Field-Connected Controllers

It is strongly recommended that all individually-pow- ered control modules and the heater should be supplied from the same power source.

NOTE: Field-supplied isolation relays should be installed when field-connected controllers are mounted more than 50 equivalent feet (18 Ga) from heater.

Check the Power Source

BLACK CIRCUIT

BREAKER

WHITE

GREEN

GROUND

A B C

Fig. 16: Wiring Connections

Check the power source:

AC = 108 VAC Minimum, 132 VAC MAX

AB = 108 VAC Minimum, 132 VAC MAX

BC = <1 VAC Maximum

Fig. 17: Multi-meter

If the heater does not have a factory-wired stage con- troller, it is factory-wired in an on-off configuration with other stage terminals jumpered.

To field-connect a stage controller, remove factory- installed jumpers and wire stage controller as shown in Fig. 19–22.

Making the Electrical Connections

Refer to Fig. 16–22.

WARNING: Using a multi-meter, check the following voltages at the terminal block inside the unit. Make sure proper polarity is followed and house ground is proven. (See Fig. 18.)

1.Verify that circuit breaker is properly sized by referring to heater rating plate. A dedicated circuit breaker should be provided.

2.Turn off all power to the heater. Verify that power has been turned off by testing with a multi-meter

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Back Component LocationsBurners per Valve Stages Fire at Stage General InformationGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationEquipment Base StackingTable D Vent/Air Inlet Termination Clearances Indoor Installations Outdoor InstallationsClearances Conventional Combustion Air Supply Combustion and Ventilation AirAll Air from Outdoors Canadian InstallationsGeneral Water PipingReversing Water Connections Relief Valve Piping Hydrostatic TestCold Water Operation Models 399B-899B Models 989B-2339BCold Water Starts Hydronic Heating Temperature & Pressure GaugePump Selection Cold Water RunPiping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way ValvesPotable Water and Space Heating Gas SupplyGas Supply Connection ModelTable I Maximum Equivalent Pipe Length Models 399B-2339B Adjustment Models 989B-2339B Gas Supply PressureReversing Gas Supply Connection Check the Power Source Electrical Power ConnectionsField-Connected Controllers Making the Electrical ConnectionsOn-Off Wiring Connections Field Wiring ConnectionStage Wiring Connections Single Stage Tankstat Venting Support of Vent StackBarometric Damper Vent Terminal Location InstallationsVenting Installation Tips Canadian InstallationsChanging the Flue Outlet Installation Venting ConfigurationsNatural Draft Vertical Venting Category TerminationMaterial Min SizeHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryMaterial Vent Length Outdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 399B-899BExternal Lights Color Indication Page Models 989B-2339B Models 1529B-2339B Only Flow Switch High Limit Manual ResetIgnition Module Operating ControlLow Water Cut-Off Optional High and Low Gas Pressure SwitchesWiring Diagram Models 399B-1259B Wiring Diagram Models 1529B-2339B Pre Start-up START-UPBlower Adjustment Main Burner AdjustmentStart-Up Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down TestLeak Test Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Semi-Annually WeeklyAnnually As RequiredInside Air Contamination AppendixLimited Parts Warranty Delta Limited Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products

399B-2339B specifications

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