Raypak 399B-2339B Ignition Module, High Limit Manual Reset, Flow Switch, Operating Control

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connection close after 5 seconds.

56.The stage 4 temperature controller contacts close.

57.Power is sent to gas valve 4.

58.The heater is now operating at full fire.

Ignition Module

Reset button on 1-try module

The standard ignition module will attempt to light three times before locking out. To reset it, turn off power to the heater, wait 30 seconds and re-apply power.

The optional single-try ignition module will lock out after failing to light one time. To reset it, press and release the small, recessed black push button located inside of the cut-out on the lower right-hand corner of the ignition module case (see Fig. 28). Turning off the power to the heater WILL NOT reset the ignition mod- ule.

High Limit (Manual Reset)

Fig. 28: Ignition Module

When additional heat is needed, the combustion air blower starts to purge air from the combustion cham- ber for about 15 seconds. On proof-of-air flow, the air- proving switch closes and the igniter is energized. To ensure safe operation, the gas valve cannot open until the igniter is verified. The main burner is automatically lit when the device is powered and pre-purged. The heater performs its own safety check and opens the main valve only after the igniter is proven to be capa- ble of ignition.

 

Code

Condition

 

 

 

 

 

 

On

System OK;

 

 

No faults present

 

 

 

 

 

 

 

 

 

Off

Possible control fault;

 

 

Check power

 

 

 

 

 

 

 

 

 

1 Flash

Low air pressure, brief

 

 

flashing normal on start-up

 

 

 

 

 

 

 

 

 

2 Flashes

Flame in combustion

 

 

chamber; No call for heat

 

 

 

 

 

 

 

 

 

3 Flashes

Ignition lockout

 

 

 

 

 

 

4 Flashes

Low igniter current

 

 

 

 

 

 

5 Flashes

Low 24 VAC, check control

 

 

supply voltage

 

 

 

 

 

 

 

 

 

6 Flashes

Internal fault;

 

 

Replace module

 

 

 

 

 

 

 

 

Table O: Ignition Module Diagnostic LED Codes

Fig. 29: High Limit (Manual Reset)

The heater is equipped with a manual reset high limit temperature device. Push the reset button and adjust the setting to 40 - 50°F above desired operating tem- perature.

Flow Switch

Fig. 30: Flow Switch

This dual-purpose control, mounted and wired in series with the main gas valve, shuts off heater in case of pump failure or low water flow.

Operating Control

The heater may be equipped with different types of operating controls. Consult the individual control data

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Back Component LocationsBurners per Valve Stages Fire at Stage General InformationTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Installation Codes InstallationEquipment Base StackingTable D Vent/Air Inlet Termination Clearances Outdoor Installations Indoor InstallationsClearances Conventional Combustion Air Supply Combustion and Ventilation AirAll Air from Outdoors Canadian InstallationsGeneral Water PipingReversing Water Connections Relief Valve Piping Hydrostatic TestModels 399B-899B Models 989B-2339B Cold Water OperationCold Water Starts Hydronic Heating Temperature & Pressure GaugePump Selection Cold Water RunPiping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way ValvesPotable Water and Space Heating Gas SupplyModel Gas Supply ConnectionTable I Maximum Equivalent Pipe Length Gas Supply Pressure Models 399B-2339B Adjustment Models 989B-2339BReversing Gas Supply Connection Check the Power Source Electrical Power ConnectionsField-Connected Controllers Making the Electrical ConnectionsOn-Off Wiring Connections Field Wiring ConnectionStage Wiring Connections Single Stage Tankstat Support of Vent Stack VentingBarometric Damper Vent Terminal Location InstallationsCanadian Installations Venting Installation TipsChanging the Flue Outlet Installation Venting ConfigurationsNatural Draft Vertical Venting Category TerminationMaterial Min SizeHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryMaterial Vent Length Controls Outdoor InstallationFreeze Protection Models 399B-899B Heater Sequence of OperationExternal Lights Color Indication Page Models 989B-2339B Models 1529B-2339B Only Flow Switch High Limit Manual ResetIgnition Module Operating ControlLow Water Cut-Off Optional High and Low Gas Pressure SwitchesWiring Diagram Models 399B-1259B Wiring Diagram Models 1529B-2339B Pre Start-up START-UPMain Burner Adjustment Blower AdjustmentStart-Up Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down TestLeak Test Post Start-Up CheckLighting Instructions OperationTo Turn Off Gas To Appliance Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Semi-Annually WeeklyAnnually As RequiredInside Air Contamination AppendixLimited Parts Warranty Delta Limited Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products

399B-2339B specifications

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