Raypak 399B-2339B operating instructions Post Start-Up Check, Leak Test

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1.Manually close the downstream leak test valve.

2.Open test point A and connect a manometer to it. Verify that there is gas pressure and that it is with- in the proper range (NOTE: must not exceed 14.0 in. WC).

3.Open test point B and connect a rubber tube to it. Connect the other end of the tube to a manometer and look for a build-up of pressure. Increasing pressure indicates a leaking gas valve.

4.Next, close the upstream manual gas valve and remove the manometer from test point A and from test point B. Connect a rubber tube from test point A to test point B and open the upstream manual gas valve. Make sure that test points A & B have been opened so as to allow gas to flow. This will bring pressure to the second valve seat.

5.Open test point C and connect a second rubber tube to it. Connect the other end of the tube to a manometer and look for a build-up of pressure. In- creasing pressure indicates a leaking gas valve.

6.Remove rubber tube and manometers. Close each test point valve as the tubes are removed.

7.Connect a manometer to each test point (one at a time) and look for a build-up of pressure. If a build- up of pressure is detected, check each test point valve to see if it is tightly closed. If leak persists, replace test point valve(s).

8.After no leakage has been verified at all valve seats and test valves, open downstream leak tests valve and restore electrical power to heater.

Fig. 36: Leak Test

This completes leak testing for a single Delta Limited manifold riser. Repeat steps 1-8 for each riser.

Post Start-Up Check

Check off steps as completed:

1.Verify that the heater and heat distribution units or storage tank are filled with water.

2.Confirm that the automatic air vent (if used) was opened two full turns during the venting proce- dure.

3.Verify that air has been purged from the system.

4.Verify that air has been purged from the gas pip- ing, and that the piping has been checked for leaks.

5.Confirm that the proper start-up procedures were followed.

6.Inspect burner to verify flame.

7.Test safety controls: If heater is equipped with a low water cut-off or additional safety controls, test for operation as outlined by manufacturer. Burner should be operating and should go off when con- trols are tested. When safety devices are restored, burners should re-ignite after pre-purge time delay.

8.Test limit control: While burner is operating, move indicator on high limit control below actual water temperature. Burner should go off while blower and circulator continue to operate. Raise setting on limit control above water temperature and burn- er should re-ignite after pre-purge time delay.

9.Test ignition system safety device:

a.Turn on manual gas valve. Turn power on.

b.Set thermostat to call for heat.

c.When the heater is in operation, pull cap off of tee in air switch hose. The burner should go off immediately.

d.Wait 5 minutes.

e.Reattach cap on tee. Burner should re-ignite after pre-purge time delay.

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations Component Locations BackGeneral Information Burners per Valve Stages Fire at StageWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Installation CodesEquipment Base StackingTable D Vent/Air Inlet Termination Clearances Clearances Indoor InstallationsOutdoor Installations Combustion and Ventilation Air Conventional Combustion Air SupplyCanadian Installations All Air from OutdoorsWater Piping GeneralReversing Water Connections Relief Valve Piping Hydrostatic TestCold Water Starts Cold Water OperationModels 399B-899B Models 989B-2339B Temperature & Pressure Gauge Hydronic HeatingPump Selection Cold Water RunPressure Drop in Feet of Head Feedwater Regulator PipingAir-Separation/Expansion Tank Three-Way ValvesGas Supply Potable Water and Space HeatingTable I Maximum Equivalent Pipe Length Gas Supply ConnectionModel Reversing Gas Supply Connection Models 399B-2339B Adjustment Models 989B-2339BGas Supply Pressure Electrical Power Connections Check the Power SourceField-Connected Controllers Making the Electrical ConnectionsField Wiring Connection On-Off Wiring ConnectionsStage Wiring Connections Single Stage Tankstat Barometric Damper VentingSupport of Vent Stack Installations Vent Terminal LocationChanging the Flue Outlet Venting Installation TipsCanadian Installations Venting Configurations InstallationNatural Draft Vertical Venting Category TerminationSize Material MinHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryMaterial Vent Length Freeze Protection Outdoor InstallationControls External Lights Color Indication Heater Sequence of OperationModels 399B-899B Page Models 989B-2339B Models 1529B-2339B Only High Limit Manual Reset Flow SwitchIgnition Module Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalWiring Diagram Models 399B-1259B Wiring Diagram Models 1529B-2339B START-UP Pre Start-upStart-Up Blower AdjustmentMain Burner Adjustment Safety Inspection Leak Test Procedure Dual-Seat Gas ValvesFollow-Up Pilot Turn-Down TestPost Start-Up Check Leak TestTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Weekly Semi-AnnuallyAnnually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty Delta Limited Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products

399B-2339B specifications

The Raypak 399B-2339B is a notable pool heater that stands out in the competitive market of heating solutions, particularly aimed at residential and commercial swimming pools and spas. Designed for efficiency and reliability, the Raypak 399B-2339B integrates advanced technology to deliver a comfortable swimming experience, safeguarding users against fluctuating outdoor temperatures.

One of the primary features of the Raypak 399B-2339B is its robust design, built to withstand the rigors of outdoor environments. With a durable cabinet made from corrosion-resistant materials, it ensures longevity and resistance to various weather conditions. This heater boasts a compact footprint, making it an ideal choice for properties with limited installation space.

A standout characteristic of this model is its energy efficiency. The Raypak 399B-2339B utilizes a high-efficiency gas burner, allowing it to heat water quickly while consuming less fuel. This efficiency not only reduces operational costs but also aligns with environmentally conscious practices, making it an appealing choice for eco-friendly users.

Equipped with innovative technologies, this heater offers both digital controls and diagnostic capabilities. The user-friendly digital display allows for precise temperature control and easy monitoring of the heater's performance. Additionally, the built-in diagnostics feature alerts users to any operational issues, ensuring timely maintenance and minimizing downtime.

The Raypak 399B-2339B is compatible with both natural gas and propane, providing versatility in energy sources. This adaptability can be particularly beneficial for those seeking to switch fuel types or utilize available resources. Moreover, its low NOx emissions make it compliant with stringent environmental regulations, contributing to cleaner air and a healthier ecosystem.

In terms of heating capacity, the Raypak 399B-2339B boasts a powerful output, efficiently heating large bodies of water. This performance makes it suitable for various applications, from residential pools to commercial aquatic centers, ensuring that swimming enjoyment is never compromised due to cold water.

The unit also features a built-in water hydraulics system that optimizes water circulation, preventing overheating and prolonging the lifespan of the heater. Furthermore, the Raypak engineering team has ensured that the installation process is straightforward, with clear guidelines and necessary plumbing fittings provided.

In summary, the Raypak 399B-2339B is a top-tier pool heater that offers durability, energy efficiency, advanced technology, and versatile fuel compatibility. Its high performance and user-friendly features make it a reliable investment for anyone looking to enhance their swimming experience.
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