Raypak 399B-2339B Suggested Minimum Maintenance Schedule, Preventive Maintenance Schedule

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MAINTENANCE

Suggested Minimum

Maintenance Schedule

Regular service by a qualified service agency and maintenance must be performed to ensure maximum operating efficiency.

Maintenance as outlined below may be performed by the owner.

Daily

1.Check that the area where the heater is installed is free from combustible materials, gasoline, and other flammable vapors and liquids.

2.Check for and remove any obstruction to the flow of combustion or ventilation air to heater.

Monthly

1.Check for piping leaks around circulators, mixing valves, relief valves, and other fittings. If found, repair at once. DO NOT use petroleum-based stop-leak compounds.

2.Visually inspect burner flame.

3.Visually inspect venting system for proper func- tion, deterioration or leakage.

4.Check air vents for leakage.

Yearly (Beginning Of Each Heating Season)

Schedule annual service call by qualified service agency.

1.Visually check top of vent for soot. Call service person to clean. Some sediment at bottom of vent is normal.

2.Visually inspect venting system for proper func- tion, deterioration or leakage.

3.Check that area is free from combustible materi- als, gasoline, and other flammable vapors and liquids.

4.Check for and remove any obstruction to the flow of combustion or ventilation air to heater.

5.Follow pre-start-up check in the Start-up section.

6.Visually inspect burner flame. It should be light blue. Remove and visually inspect hot surface ig- niter and sensor for damage, cracking or debris build-up.

7.Check operation of safety devices. Refer to manu- facturers’ instructions.

8.Follow oil-lubricating instructions on circulator if required. Over-oiling will damage circulator. Water-lubricated circulators do not need oiling.

9.To avoid potential of severe burn, DO NOT REST HANDS ON OR GRASP PIPES. Use a light touch; return piping will heat up quickly.

10.Check blower and blower motor.

11.Check for piping leaks around circulators, relief valves and other fittings. Repair, if found. DO NOT use petroleum-based stop-leak.

12.Clean air filter.

Periodically

1.Check relief valve. Refer to manufacturer’s in- structions on valve.

2.Test low water cut-off, if used. Refer to manufac- turer’s instructions.

3.Clean screen and air filter in intake.

Preventive Maintenance Schedule

The following is required procedure in CSD-1 states and good practice for all Delta Limited installations.

Daily

1.Check gauges, monitors and indicators.

2.Check instrument and equipment settings. (See “Post Start-Up Check” on page 44.)

3.Check burner flame. (Should see light blue flame).

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptComponent Locations Back Component LocationsBurners per Valve Stages Fire at Stage General InformationWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Stacking InstallationInstallation Codes Equipment BaseTable D Vent/Air Inlet Termination Clearances Clearances Indoor InstallationsOutdoor Installations Conventional Combustion Air Supply Combustion and Ventilation AirAll Air from Outdoors Canadian InstallationsHydrostatic Test Water PipingGeneral Reversing Water Connections Relief Valve PipingCold Water Starts Cold Water OperationModels 399B-899B Models 989B-2339B Cold Water Run Temperature & Pressure GaugeHydronic Heating Pump SelectionThree-Way Valves Pressure Drop in Feet of Head Feedwater RegulatorPiping Air-Separation/Expansion TankPotable Water and Space Heating Gas SupplyTable I Maximum Equivalent Pipe Length Gas Supply ConnectionModel Reversing Gas Supply Connection Models 399B-2339B Adjustment Models 989B-2339BGas Supply Pressure Making the Electrical Connections Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersOn-Off Wiring Connections Field Wiring ConnectionStage Wiring Connections Single Stage Tankstat Barometric Damper VentingSupport of Vent Stack Vent Terminal Location InstallationsChanging the Flue Outlet Venting Installation TipsCanadian Installations Termination Venting ConfigurationsInstallation Natural Draft Vertical Venting CategoryMaterial Min SizeHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryMaterial Vent Length Freeze Protection Outdoor InstallationControls External Lights Color Indication Heater Sequence of OperationModels 399B-899B Page Models 989B-2339B Models 1529B-2339B Only Operating Control High Limit Manual ResetFlow Switch Ignition ModuleLow Water Cut-Off Optional High and Low Gas Pressure SwitchesWiring Diagram Models 399B-1259B Wiring Diagram Models 1529B-2339B Pre Start-up START-UPStart-Up Blower AdjustmentMain Burner Adjustment Pilot Turn-Down Test Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Follow-UpLeak Test Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule As Required WeeklySemi-Annually AnnuallyInside Air Contamination AppendixLimited Parts Warranty Delta Limited Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products

399B-2339B specifications

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