Raypak 399B-2339B operating instructions START-UP Checklist for FAN-ASSISTED Raypak Products

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START-UP CHECKLIST FOR FAN-ASSISTED

RAYPAK PRODUCTS

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GAS SUPPLY DATA

 

CLEARANCES

 

Regulator Model & Size

_________ / ______CFH

Front Clearance

_______________In.

Gas Line Size (in room)

________________In. NPT

Right Side Clearance

_______________In.

Length of Gas Line

________________Eq Ft

Left Side Clearance

_______________In.

Low Gas Pressure Setting

________________In. WC

Rear Clearance

_______________In.

High Gas Pressure Setting

________________In. WC

Overhead Clearance

_______________In.

Gas Shut-Off Valve Type

________________

 

 

( Ball, Lube cock)

 

ELECTRICAL

 

Sediment Trap

________________Y/N

Voltage Supply (VAC)

No Load______ Load_____

Port

_______Std______Full

Voltage -24 VAC

_______________VAC

 

 

Voltage Com to Ground

_______________VAC

VISUAL INSPECTION OF COMPONENTS

Hot Surface Igniter

_______________Ohms

Verify inspection was done and condition of components are in

Auto High Limit Setting

_______________deg F

good working order with a “yes”

 

Manual Reset High Limit Setting

_______________deg F

Wiring Harness

_________________ Y/N

Operating Control Setting

_______________deg F

Burner/s (flame)

_________________ Y/N

 

 

Refractory (visual)

_________________ Y/N

Sketch plumbing on reverse side

 

Remote flame sense

_________________ Y/N

WATER SUPPLY

 

Covers in place for outdoor

_________________ Y/N

Flow Rate in GPM or Delta T

_______________If Avail

 

 

Measure flow rate at full fire

 

VENTING

 

Pump Economaster setting

_______________Minutes

Vent Size: _____________

Stack Height:_______

Low Water Cutoff

_______________Test

Category: _________

sketch vent on reverse side ***

Number of Tanks and Size

Qty____ _______Gallons

Vent Material:

__________________

Plumbing Size

_______________

Vent Termination Type:

__________________

Pump Size: _________(boiler)

Pump HP: ______

Combustion Air Openings:

Low __________ in2

Impeller trim____________

Pump Model___________

Ventilation air

High __________ in2

Louvers __________________

Screens________________

EMISSIONS SETTINGS AND TEST INFORMATION

Nominal Factory Recommended Settings

(AT FULL FIRE)

 

 

Blower Pressure Setting

_________________In. WC

See manual or card tag

 

Supply Gas Pressure

_________________In. WC

See manual or card tag

 

Verify stable pressure static &

dynamic condition

 

 

Pilot Gas Pressure

_________________In. WC

See manual or card tag

 

Manifold Gas Pressure

_________________In. WC

See manual or card tag

 

The following measurements must be obtained with a Combustion Analyzer.

 

NOX

_________________PPM

Less than 20 PPM (If required by Certifying Agency)

Free Oxygen

_________________%

See manual

 

CO

_________________PPM

Less than 150 PPM

 

CO2

_________________%

See manual

 

Model Number: ______________________________

***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers

Serial Number: _______________________________

Site Altitude Above Sea Level __________________Ft.

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptComponent Locations Back Component LocationsBurners per Valve Stages Fire at Stage General InformationGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Stacking InstallationInstallation Codes Equipment BaseTable D Vent/Air Inlet Termination Clearances Indoor Installations Outdoor InstallationsClearances Conventional Combustion Air Supply Combustion and Ventilation AirAll Air from Outdoors Canadian InstallationsHydrostatic Test Water PipingGeneral Reversing Water Connections Relief Valve PipingCold Water Operation Models 399B-899B Models 989B-2339BCold Water Starts Cold Water Run Temperature & Pressure GaugeHydronic Heating Pump SelectionThree-Way Valves Pressure Drop in Feet of Head Feedwater RegulatorPiping Air-Separation/Expansion TankPotable Water and Space Heating Gas SupplyGas Supply Connection ModelTable I Maximum Equivalent Pipe Length Models 399B-2339B Adjustment Models 989B-2339B Gas Supply PressureReversing Gas Supply Connection Making the Electrical Connections Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersOn-Off Wiring Connections Field Wiring ConnectionStage Wiring Connections Single Stage Tankstat Venting Support of Vent StackBarometric Damper Vent Terminal Location InstallationsVenting Installation Tips Canadian InstallationsChanging the Flue Outlet Termination Venting ConfigurationsInstallation Natural Draft Vertical Venting CategoryMaterial Min SizeHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryMaterial Vent Length Outdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 399B-899BExternal Lights Color Indication Page Models 989B-2339B Models 1529B-2339B Only Operating Control High Limit Manual ResetFlow Switch Ignition ModuleLow Water Cut-Off Optional High and Low Gas Pressure SwitchesWiring Diagram Models 399B-1259B Wiring Diagram Models 1529B-2339B Pre Start-up START-UPBlower Adjustment Main Burner AdjustmentStart-Up Pilot Turn-Down Test Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Follow-UpLeak Test Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule As Required WeeklySemi-Annually AnnuallyInside Air Contamination AppendixLimited Parts Warranty Delta Limited Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products

399B-2339B specifications

The Raypak 399B-2339B is a notable pool heater that stands out in the competitive market of heating solutions, particularly aimed at residential and commercial swimming pools and spas. Designed for efficiency and reliability, the Raypak 399B-2339B integrates advanced technology to deliver a comfortable swimming experience, safeguarding users against fluctuating outdoor temperatures.

One of the primary features of the Raypak 399B-2339B is its robust design, built to withstand the rigors of outdoor environments. With a durable cabinet made from corrosion-resistant materials, it ensures longevity and resistance to various weather conditions. This heater boasts a compact footprint, making it an ideal choice for properties with limited installation space.

A standout characteristic of this model is its energy efficiency. The Raypak 399B-2339B utilizes a high-efficiency gas burner, allowing it to heat water quickly while consuming less fuel. This efficiency not only reduces operational costs but also aligns with environmentally conscious practices, making it an appealing choice for eco-friendly users.

Equipped with innovative technologies, this heater offers both digital controls and diagnostic capabilities. The user-friendly digital display allows for precise temperature control and easy monitoring of the heater's performance. Additionally, the built-in diagnostics feature alerts users to any operational issues, ensuring timely maintenance and minimizing downtime.

The Raypak 399B-2339B is compatible with both natural gas and propane, providing versatility in energy sources. This adaptability can be particularly beneficial for those seeking to switch fuel types or utilize available resources. Moreover, its low NOx emissions make it compliant with stringent environmental regulations, contributing to cleaner air and a healthier ecosystem.

In terms of heating capacity, the Raypak 399B-2339B boasts a powerful output, efficiently heating large bodies of water. This performance makes it suitable for various applications, from residential pools to commercial aquatic centers, ensuring that swimming enjoyment is never compromised due to cold water.

The unit also features a built-in water hydraulics system that optimizes water circulation, preventing overheating and prolonging the lifespan of the heater. Furthermore, the Raypak engineering team has ensured that the installation process is straightforward, with clear guidelines and necessary plumbing fittings provided.

In summary, the Raypak 399B-2339B is a top-tier pool heater that offers durability, energy efficiency, advanced technology, and versatile fuel compatibility. Its high performance and user-friendly features make it a reliable investment for anyone looking to enhance their swimming experience.
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