Raypak 055B installation instructions Trouble Shooting Guide

Page 22

SECTION 5 / TROUBLE SHOOTING GUIDE

IMPORTANT NOTICE

These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.

MECHANICAL (FOR QUALIFIED SERVICE PERSONNEL ONLY)

PROBLEM

CAUSE

SOLUTION

Harmonics, or whining noise.

U.G. inoperative

Check movement by putting in hot water (110°F

 

 

or higher). If no movement, replace.

 

*Debris or restriction in system

Locate the restriction and remove. Flush system

 

 

and clean.

 

*Debris in gas line

Remove debris or blow out gas line.

 

Low flow

Scale forming in heat exchanger - clean heat

 

 

exchanger and check pool pH and total alkalinity.

Heater going on and off continously.

Liming or scale forming on

7.8heat exchanger.

Sooting

Pilot outage.

Yellow lazy flame

Outer jacket very hot (paint blistered)

Takes long time to heat pool or spa.

Dirty filter

Backwash filter.

Low water level in pool

Raise water level.

External bypass setting out of

 

 

 

 

adjustment

Adjust bypass

*Pressure switch out of

 

 

 

 

adjustment

Adjust pressure switch

Pool water

Recommended pH should be between 7.4 and

 

7/8 total alkalinity 100-150 PPM maximum. Hard-

 

ness 150-400 PPM maximum.

High flow rates

Reduce by adding manual bypass valve and

 

adjust by putting thermometer in header (1/4"

 

NPT) drain opening. Set bypass so thermometer

 

reads between 105° and 110°F.

U.G. Inoperative

Check movement by putting in hot water (110°F

 

or higher). If no movement, replace.

*Air starvation

Refer to installation instructions.

*Improper venting

Follow recommended installation instructions.

*Insects or debris clogging

 

 

 

 

burner intake ports

Clean burners.

Low gas pressure

Adjust gas pressure.

Restricted pilot

Clean pilot.

Weak pilot generator

Replace pilot.

Low gas pressure

Adjust gas pressure.

*Insects or debris clogging

 

 

 

 

burner intake ports

Clean burners.

*Broken refractory caused by

 

 

 

 

shipping damage or improper

 

 

 

 

combustion

Replace refractory panels.

Excessive sooting of heat

 

 

 

 

exchanger

Determine cause of sooting & correct.

Calculate temperature in °/hr

Heat rise (°/hr.)= Heater Output

 

 

 

 

 

 

Pool gallonage x 8.33

 

or refer to heater sizing chart.

 

 

 

This does not take into account heat loss due

 

to weather.

Filter not running long enough

Reset time clock.

Dirty filter

Clean filter.

Gas line or meter undersized

Refer to installation instructions.

(* Usually occurs on initial start-up.)

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Contents Versa What to do if YOU Smell GASContents Before START-UP Burners For Your Safety Read Before OperatingSTART-UP Procedures WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance Electronic Ignition Systems Operating InstructionsAfter START-UP Maintenance Care ProceduresWater Pressure Switch Visual InspectionCold Weather Operation Basic Tips if Heater will not FirePool & SPA Water Chemistry Winterizing the SPA HeaterInstallation Instructions General SpecificationReceiving Equipment ALL Heaters Outdoor HeatersVenting Connections Indoor HeatersStep Vent Piping GAS Pressure Regulator GAS Supply ConnectionsModel Robertshaw MVCompanion Flange Connections Plumbing for Water Connections LocationFlow Rates Automatic Chlorinators and Chemical FeedersElectrical Wiring Millivolt System Auxiliary Bypass Valve AdjustmentPressure Relief Valve Installation Electronic Intermittent Ignition Device System IIDWiring Diagram KEY Fig. #9240Wiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram Millivolt Units With Solid State ThermostatWiring Diagram 152178 Model 055 IID Pressure Switch CONTROLS/ADJUSTMENTS/REPLACEMENTSTemperature Controls Servicing InstructionsTWO Speed Pumps Pressure Switch Adjustment Flame ROLL-OUT Safety SwitchHigh Limits High Limit RemovalGAS Valve Removal Pilot Removal and CleaningBurner Drawer Removal Main Burner and Orifice RemovalCombustion Chamber Removal Desooting ProcedureUnitherm Governor U.G. Replacement Control Immersion Well ReplaceTrouble Shooting Guide Liming Bypassing too much water Electrical Solid State Thermostat Millivolt Measured and Estimated Resistance Match Within 20 PercentElectrical Electronic Ignition IID Troubleshooting Honeywell S8600High Voltage Electrical Solid State Thermostat IID Voltage Between 21.5-28.5Replacement Parts List RAYPAK, INC Agoura Road Westlake VILLAGE, CAIID 13-P 14-P 15-PPage Page Warranty Conditions

055B specifications

The Raypak 055B is a high-performance pool and spa heater recognized for its efficiency, reliability, and advanced technologies tailored to meet the needs of consumers. Its compact design and powerful heating capabilities ensure that users enjoy warm water conditions regardless of the outdoor temperature.

One of the main features of the Raypak 055B is its exceptional heating output. With a power rating that can efficiently heat both pools and spas, this model is designed for performance. The heater's efficient heat exchanger is constructed from copper that enhances the transfer of heat, allowing for rapid heating while optimizing energy use. This results in lower utility bills and a smaller environmental footprint.

The Raypak 055B incorporates innovative technology that enhances user experience. It features a digital display that allows for precise temperature control and easy adjustments. Users can set the desired temperature and monitor energy usage, ensuring they achieve the perfect balance between comfort and efficiency. The built-in diagnostic system helps users troubleshoot any issues quickly, maintaining the heater's performance and prolonging its lifespan.

Another significant characteristic of the Raypak 055B is its reliability. The heater is designed with a durable, rust-resistant cabinet that protects the internal components from the elements. This rugged construction makes the Raypak 055B an excellent choice for outdoor installations, ensuring longevity and reliable operation year-round.

The advanced airflow design in the Raypak 055B ensures a safe and efficient operation. The heater is equipped with a standard fan that aids in efficient operation while minimizing noise. Additionally, its low NOx emissions technology meets strict environmental regulations, making it an environmentally friendly option.

The Raypak 055B also includes an innovative ignition system for enhanced safety and convenience. The direct spark ignition eliminates the need for a standing pilot light, reducing gas consumption and further improving efficiency. The unit's freeze protection feature prevents damage during harsh winter conditions, ensuring that users can rely on it throughout the seasons.

In conclusion, the Raypak 055B stands out as a top choice for pool and spa heating solutions. With its combination of efficiency, durability, and advanced technology, it meets the demands of modern consumers looking for comfort without compromising on performance or sustainability. Whether you need to heat a residential pool or a commercial spa, the Raypak 055B is engineered to deliver exceptional results.