Raypak 055B Plumbing for Water Connections Location, Flow Rates, Companion Flange Connections

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PLUMBING FOR WATER CONNECTIONS LOCATION

The VERSA heater requires water flow and posi- tive pressure to fire and operate properly. It must therefore be installed downstream of the discharge side of the filter pump. A typical installation is plumbed as follows:

1.The inlet side of the filter is plumbed directly to the discharge side of the filter pump:

2.The outlet side of the filter is then plumbed to the inlet of the heater; and

3.The outlet of the heater is plumbed to the return line to the spa. The pump, filter and

heater are thus plumbed in series. Plumbing from the heater back to the spa must not

have any valves or restriction that could prevent flow when the pump is operating. To do so will void the warranty.

Heater must be located so that any water leaks will not damage the structure of adjacent area. High temperature plastic pipe (CPVC) may be connected directly into the heater if local codes permit.

FLOW RATES

PIPE SIZE: 1 1/4"-1 1/2" MIN.GPM: 20, MAX.GPM: 60*

*When flow rates exceed 60 GPM an external auxil- iary bypass valve is required. See External auxiliary bypass valve section for details.

COMPANION FLANGE CONNECTIONS

The inlet/outlet header flange accepts a 1 1/2" copper tube or 1 1/4" galvanized pipe as a slip connec- tion directly into the manifold. The flange is also threaded for 1 1/2" pipe thread. 1-1/2" CPVC adapters (when available) can also be used.

DO NOT use petroleum base assembly fluids (such as Petroleum Jelly or lubricating oil). If assembly lube is required, use a silicone base compound, such as Amoral, etc.

Inlet/Outlet Header

Flange Gasket

Header Flange

Pipe

Fig. # 8118.0

CAUTION: Never install PVC directly in header flanges. The initial connection must be made with a higher temperature material such as CPVC or Copper. PVC may be utilized immediately after the initial connection.

AUTOMATIC CHLORINATORS AND CHEMICAL FEEDERS

All chemicals must be introduced and completely diluted into the pool or spa water before being circulated through the heater. Do not place chlorine tablets or bromine sticks in the skimmer. High chemical concen- trations will result when the pump is not running (i.e. overnight).

Chlorinators must feed downstream of the heater and have an anti-siphoning device to prevent chemical back-up into the heater when the pump is shut off.

NOTE: High chemical concentration from feeders and chlorinators that are out of adjustment will cause very rapid corrosion to the heat exchanger in the heaters. Such damage is not covered under the warranty.

UNITHERM GOVERNOR OPERATION

The patented Unitherm Governor is a thermostatic mixing valve specifically designed to maintain constant heater internal temperature between 105° - 115°F de- spite continually changing flow rates from the filter and changing pool temperatures. This narrow range is needed to prevent damaging condensation on the burn- ers which will occur if the heater runs for any length of time below 100°F. It is also needed to inhibit scale formation in the tubes by maintaining temperatures well below accelerated scaling temperatures.

Unitherm

Governor

Fig.#8158.1

OutletInlet

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Contents What to do if YOU Smell GAS VersaContents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance Operating Instructions Electronic Ignition SystemsWater Pressure Switch Maintenance Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireCold Weather Operation Winterizing the SPA HeaterInstallation Instructions General SpecificationReceiving Equipment Outdoor Heaters ALL HeatersVenting Connections Indoor HeatersStep Vent Piping Model GAS Supply ConnectionsGAS Pressure Regulator Robertshaw MVFlow Rates Plumbing for Water Connections LocationCompanion Flange Connections Automatic Chlorinators and Chemical FeedersPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentElectrical Wiring Millivolt System Electronic Intermittent Ignition Device System IIDFig. #9240 Wiring Diagram KEYWiring Diagram Millivolt Units With Solid State Thermostat Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram 152178 Model 055 IID Temperature Controls CONTROLS/ADJUSTMENTS/REPLACEMENTSPressure Switch Servicing InstructionsHigh Limits Pressure Switch Adjustment Flame ROLL-OUT Safety SwitchTWO Speed Pumps High Limit RemovalBurner Drawer Removal Pilot Removal and CleaningGAS Valve Removal Main Burner and Orifice RemovalUnitherm Governor U.G. Replacement Desooting ProcedureCombustion Chamber Removal Control Immersion Well ReplaceTrouble Shooting Guide Liming Bypassing too much water Measured and Estimated Resistance Match Within 20 Percent Electrical Solid State Thermostat MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600High Voltage Voltage Between 21.5-28.5 Electrical Solid State Thermostat IIDRAYPAK, INC Agoura Road Westlake VILLAGE, CA Replacement Parts List13-P 14-P 15-P IIDPage Page Warranty Conditions

055B specifications

The Raypak 055B is a high-performance pool and spa heater recognized for its efficiency, reliability, and advanced technologies tailored to meet the needs of consumers. Its compact design and powerful heating capabilities ensure that users enjoy warm water conditions regardless of the outdoor temperature.

One of the main features of the Raypak 055B is its exceptional heating output. With a power rating that can efficiently heat both pools and spas, this model is designed for performance. The heater's efficient heat exchanger is constructed from copper that enhances the transfer of heat, allowing for rapid heating while optimizing energy use. This results in lower utility bills and a smaller environmental footprint.

The Raypak 055B incorporates innovative technology that enhances user experience. It features a digital display that allows for precise temperature control and easy adjustments. Users can set the desired temperature and monitor energy usage, ensuring they achieve the perfect balance between comfort and efficiency. The built-in diagnostic system helps users troubleshoot any issues quickly, maintaining the heater's performance and prolonging its lifespan.

Another significant characteristic of the Raypak 055B is its reliability. The heater is designed with a durable, rust-resistant cabinet that protects the internal components from the elements. This rugged construction makes the Raypak 055B an excellent choice for outdoor installations, ensuring longevity and reliable operation year-round.

The advanced airflow design in the Raypak 055B ensures a safe and efficient operation. The heater is equipped with a standard fan that aids in efficient operation while minimizing noise. Additionally, its low NOx emissions technology meets strict environmental regulations, making it an environmentally friendly option.

The Raypak 055B also includes an innovative ignition system for enhanced safety and convenience. The direct spark ignition eliminates the need for a standing pilot light, reducing gas consumption and further improving efficiency. The unit's freeze protection feature prevents damage during harsh winter conditions, ensuring that users can rely on it throughout the seasons.

In conclusion, the Raypak 055B stands out as a top choice for pool and spa heating solutions. With its combination of efficiency, durability, and advanced technology, it meets the demands of modern consumers looking for comfort without compromising on performance or sustainability. Whether you need to heat a residential pool or a commercial spa, the Raypak 055B is engineered to deliver exceptional results.
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