Raypak 055B Desooting Procedure, Combustion Chamber Removal, Control Immersion Well Replace

Page 21

DESOOTING PROCEDURE

CAUTION: SOOT IS COMBUSTIBLE. EXERCISE EXTREME CARE. NEVER USE A WIRE BRUSH.

Soot can clog areas between fins and cause even- tual tube failure. Any sign of soot at the base of the burners or around the outer jacket indicates a need for cleaning.

1.Disconnect top portion of unit. (See heat ex- changer

removal procedure steps 1 through 6).

2.Remove burner tray (See burner tray removal procedure.)

3.Take a garden hose and wash heat exchanger, making sure soot is removed completely from be- tween fins. Avoid excessive water against refrac- tory.

NOTE: In extreme cases it may be necessary to re- move the heat exchanger completely for cleaning. The simplest method is steam cleaning at the local car wash. DO NOT WIRE BRUSH.

COMBUSTION CHAMBER REMOVAL

1.Remove heat exchanger (See heat exchanger removal procedure).

2.Lift up and remove front and rear refractory shield.

3.Remove refractory panels.

4.Reverse above procedure to re-install.

Fig . # 8155.0s

Refactory Panel Top View

CONTROL IMMERSION WELL REPLACE

1.Remove plumbing and top portion of unit (See heat exchange removal procedure steps 1 through 6).

2.Remove U.G. spring, U.G. and copper shield.

3.Collapse well tube at open end with chisel.

4.Push well up through header.

5.Insert new well and roll in place. If a roller is not available, solder the well in place with silver solder.

Immersion Well

Fig . # 8126.0s

UNITHERM GOVERNOR (U.G.) REPLACEMENT

1.Shut water, gas and electricity off, close valves and relieve pressure.

2.Drain heat exchanger.

3.Disconnect inlet & outlet pipes with flange from in/ out header.

4.Grasp retainer spring from inlet side of header, and slide thru inlet hole.

5.Remove shield.

6.Remove U.G. with seating gasket, and stainless steel baffle (not shown).

7.Reverse above procedure to re-install.

U.G.

U.G.

ShieldRetainer

Spring

Outlet

Inlet

Inlet/Outlet

 

Header

Fig . # 8158.1

 

To test the operation of the Unitherm Governor, place in hot water (over 110°F) and watch for movement against spring. If there is no movement, replace unit.

20

Image 21
Contents What to do if YOU Smell GAS VersaContents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners WaterMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Operating Instructions Electronic Ignition SystemsWater Pressure Switch Maintenance Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireCold Weather Operation Winterizing the SPA HeaterGeneral Specification Installation InstructionsReceiving Equipment Outdoor Heaters ALL HeatersIndoor Heaters Venting ConnectionsStep Vent Piping Model GAS Supply ConnectionsGAS Pressure Regulator Robertshaw MVFlow Rates Plumbing for Water Connections LocationCompanion Flange Connections Automatic Chlorinators and Chemical FeedersPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentElectrical Wiring Millivolt System Electronic Intermittent Ignition Device System IIDFig. #9240 Wiring Diagram KEYWiring Diagram Millivolt Units With Solid State Thermostat Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram 152178 Model 055 IID Temperature Controls CONTROLS/ADJUSTMENTS/REPLACEMENTSPressure Switch Servicing InstructionsHigh Limits Pressure Switch Adjustment Flame ROLL-OUT Safety SwitchTWO Speed Pumps High Limit RemovalBurner Drawer Removal Pilot Removal and CleaningGAS Valve Removal Main Burner and Orifice RemovalUnitherm Governor U.G. Replacement Desooting ProcedureCombustion Chamber Removal Control Immersion Well ReplaceTrouble Shooting Guide Liming Bypassing too much water Measured and Estimated Resistance Match Within 20 Percent Electrical Solid State Thermostat MillivoltTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDHigh Voltage Voltage Between 21.5-28.5 Electrical Solid State Thermostat IIDRAYPAK, INC Agoura Road Westlake VILLAGE, CA Replacement Parts List13-P 14-P 15-P IIDPage Page Warranty Conditions

055B specifications

The Raypak 055B is a high-performance pool and spa heater recognized for its efficiency, reliability, and advanced technologies tailored to meet the needs of consumers. Its compact design and powerful heating capabilities ensure that users enjoy warm water conditions regardless of the outdoor temperature.

One of the main features of the Raypak 055B is its exceptional heating output. With a power rating that can efficiently heat both pools and spas, this model is designed for performance. The heater's efficient heat exchanger is constructed from copper that enhances the transfer of heat, allowing for rapid heating while optimizing energy use. This results in lower utility bills and a smaller environmental footprint.

The Raypak 055B incorporates innovative technology that enhances user experience. It features a digital display that allows for precise temperature control and easy adjustments. Users can set the desired temperature and monitor energy usage, ensuring they achieve the perfect balance between comfort and efficiency. The built-in diagnostic system helps users troubleshoot any issues quickly, maintaining the heater's performance and prolonging its lifespan.

Another significant characteristic of the Raypak 055B is its reliability. The heater is designed with a durable, rust-resistant cabinet that protects the internal components from the elements. This rugged construction makes the Raypak 055B an excellent choice for outdoor installations, ensuring longevity and reliable operation year-round.

The advanced airflow design in the Raypak 055B ensures a safe and efficient operation. The heater is equipped with a standard fan that aids in efficient operation while minimizing noise. Additionally, its low NOx emissions technology meets strict environmental regulations, making it an environmentally friendly option.

The Raypak 055B also includes an innovative ignition system for enhanced safety and convenience. The direct spark ignition eliminates the need for a standing pilot light, reducing gas consumption and further improving efficiency. The unit's freeze protection feature prevents damage during harsh winter conditions, ensuring that users can rely on it throughout the seasons.

In conclusion, the Raypak 055B stands out as a top choice for pool and spa heating solutions. With its combination of efficiency, durability, and advanced technology, it meets the demands of modern consumers looking for comfort without compromising on performance or sustainability. Whether you need to heat a residential pool or a commercial spa, the Raypak 055B is engineered to deliver exceptional results.