Quadra-Fire 810-03201, CASTINS-CSB 8Operating Instructions, Fuel Size, Material and Storage

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Castile Pellet Insert

8Operating Instructions

A. Fuel Size, Material and Storage

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our

firepot reaches. This is what forms clinkers in the bottom of the

firepot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fl uctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the fi repot to fi ll up and thus create a potential for smoking, sooting and possible hopper fi res.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

2. Shelled Field Corn (Cont’d)

corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fi re has been started using wood pellets.

When purchasing corn to burn in your appliance, read the ingredient label very carefully. Do NOT purchase fuel

that contains any additives such as oils (i.e. soybean oil) and meals as it will result in poor unit performance. If you are buying corn the only ingredient that should be listed is corn.

Shelled fi eld corn must be 15% or less moisture content. The corn must be clean and free from debris. Never burn corn straight from the fi eld. Stalk parts, excessive fi nes and cob remnants, etc. will clog the auger mechanism. Corn with excessive grain dust must be screened by sifting with 3/16 (4.76mm) inch mesh screening.

Do not burn treated seed corn in your appliance. Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed; therefore, seed corn is dangerous to have in the house, expecially where children can reach it. Burning treated seed corn in your appliane will void your warranty and will destroy the exhaust system on the unit.

When changing to a different fuel, be sure to empty the hopper of the previous fuel and vacuum the hopper before you fi ll it with the new fuel.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

FIRE RISK.

•High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

•Failure to do so could result in smoking, sooting and possible hopper fires.

2.Shelled Field Corn

Extensive factory and fi eld testing has demonstrated shelled

field corn to be an effi cient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the

WARNING

Risk of Chemical Poisoning.

•Do Not burn treated seed corn

•Chemical pesticides are harmful or fatal if swallowed

•Burning treated seed corn will void your warranty

3. Storage

Wood pellets should be left in their original sealed bag until using. This will prevent moisture absorption.

Shelled corn should be stored in a tight container where it will not absorb moisture from damp or wet fl oors. This will also prevent rodents from becoming a problem.

Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance.

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August 20, 2009

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Contents 810-02901 MBK 810-03201 PMH Hot glass will cause burnsCastile Pellet Insert Insurance carrier, localBuilding inspector, fi re Inspection and permitsTable of Contents Listing and Code Approvals Appliance Certification BTU & Efficiency Specifi cationsMobile Home Approved Glass Specifi cationsGetting Started Appliance LocationCastile Pellet Insert Locating Your Appliance & Chimney DraftNegative Pressure Castile Pellet Insert Fire Safety Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List 3Dimensions and Clearances Appliance DimensionsHeight Width Panel Size Inch Castile Pellet Insert Clearance To Combustibles, UL and ULC 0mm Clearance To Exposed Section And Face TrimShown Optional Outside Air Inches MillimetersCastile Pellet Insert Masonry and Zero Clearance Fireplaces Floor ProtectionMinimum Opening for Masonry and Zero Clearance Fireplaces Location Inches MillimetersStarter hole Mark area of floor to cut Castile Pellet Insert Prefabricated Metal Chimney Altering the Factory-Built Fireplace4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart Castile Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation Venting Systems Full Reline With Outside Air HorizontalCastile Pellet Insert Full Reline With Outside Air Vertical Mobile Home Installation 6Mobile HomeTop Vent Installation Rear Vent Installation7Appliance Set-Up Reversible Top or Rear Flue Adapter Leveling SystemAssembled View DescriptionBase Plate Only Installation Castile Pellet Insert Zero Clearance Trim Support Cont’d20.3 Panel Set And Cast Trim Set Panel & Trim Set, Econo21.3 Four Piece Log Set Installation Castile Pellet Insert Thermostat Installation 8Operating Instructions Fuel Size, Material and StorageFire Characteristics Castile Pellet Insert General Operating InformationBefore Your First Fire Starting Your First FireCastile Pellet Insert Feed Rate Adjustment Iginition CyclesFrequently Asked Questions Issues SolutionsTroubleshooting SymptomSymptom Possible Cause Corrective Action Page Quick Reference Maintenance Chart 10Maintaining & Servicing Your ApplianceTypes of Fuel Frequency Daily Weekly Monthly YearlyRemove Cast Sides for Cleaning & Maintenance Cleaning Firepot with Cleaning Rod & Firepot ScraperNished. See .2 on Ash Removal from FireboxCleaning Ash Pan Cleaning Heat Exchanger Chambers & Drop TubeCleaning Beneath Heat Exchanger Cleaning the Exhaust PathCleaning the Hopper Cleaning Convection Blower Requires No LubricationCleaning Exhaust Blower Requires No Lubrication Door Latch Inspection Cleaning the GlassHigh Ash Fuel Content Maintenance Door Gasket InspectionPreparing Firebox for Non-Burn Season Frequency Yearly Igniter Replacement Baffl e & Brick Set Removal 37.1Re-installing Baffl e & Brick Set Cont’d Component Function Vacuum Switch Wiring Harness See .1 belowSnap Disc #1 Convection Blower 110F Snap Disc #2 Fuel Delivery Interrupt 250FCastile Pellet Insert Component Locations Blowers & Feed MotorCastile Pellet Insert Exploded Drawing 250-7251G August 20Castile Pellet Insert Service Parts and Accessories Important this is Dated Information HOW to OrderStocked At DepotDescription Comments Part Number TOUCHUP-CSB Description ACCESSORIESComments Part Number PEL-DAMP4Description Comments Part Number Stocked at Depot FastenersCastile Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceCastile Pellet Insert Service And Maintenance Log Cont’d Castile Pellet Insert Warranty Policy Castile Pellet Insert Contact Information

CASTINS-CSB, 810-03201, 810-02901, CASTINS-CWL specifications

The Quadra-Fire 810-02901 and 810-03201, commonly referred to by their model designations CASTINS-CSB and CASTINS-CWL, represent a significant advancement in wood burning technology. These stoves are designed for efficiency, ease of use, and aesthetic appeal, catering to the increasing demand for sustainable and effective home heating solutions.

One of the standout features of these models is their high-efficiency combustion system. The technology employed in the Quadra-Fire 810 series optimizes fuel usage, ensuring that wood burns more completely. This not only maximizes heat output but also minimizes emissions, making it a more environmentally-friendly heating option compared to traditional wood stoves. By utilizing advanced combustion technology, these stoves can achieve higher efficiency ratings, which is essential for reducing heating costs and maintaining a comfortable indoor climate.

Both models come with a substantial firebox capacity, allowing users to load a significant amount of wood. This design feature ensures longer burn times and less frequent reloading, providing convenience for homeowners. The large viewing window creates an inviting ambiance and allows for a clear view of the mesmerizing flames, making these stoves a focal point in any living space.

The CASTINS-CSB model is particularly notable for its robust construction, featuring high-quality cast iron that provides excellent heat retention. This material not only contributes to durability but also enhances the overall thermal performance of the stove. The CASTINS-CWL model also incorporates a striking design with clean lines and a modern aesthetic, making it suitable for both traditional and contemporary home décor.

In terms of safety features, both models are equipped with advanced air control systems that facilitate easy adjustment of combustion airflow. This ensures safe operation and allows users to maintain optimal temperatures. The stoves are also designed to integrate with existing ventilation systems, promoting efficient airflow throughout the home.

Overall, the Quadra-Fire 810-02901 (CASTINS-CSB) and 810-03201 (CASTINS-CWL) models embody state-of-the-art wood burning technology with an emphasis on efficiency, quality, and design. These stoves are an ideal choice for homeowners looking to embrace a sustainable heating method without compromising on style or substance.
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