Quadra-Fire CASTINS-CWL, 810-03201, CASTINS-CSB, 810-02901 owner manual Component Function

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Castile Pellet Insert

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

Ε

 

 

 

 

When describing the location of a component

 

 

 

 

part it is always AS YOU FACE THE FRONT

 

A. Component Function

OF THE APPLIANCE.

 

 

1. Control Box

 

 

 

 

7.

Heat Exchangers

a. The control box is located on lower right side of

The heat exchangers transfer heat from the exhaust system

appliance, behind cast side on top of the junction

into convection air. There are 2 clean out rods located under

box.

 

 

 

 

the heat exchangers.

b. There is a light located inside of the control box. The

8.

Heat Output Switch

internal light will turn green when the appliance has

 

 

 

 

 

reached a temperature of 200οF (93°C) in the fi repot.

The heat output switch is located on the lower right side of

and will turn red when it reaches 600oF (315°C).

fi rebox, behind the right face above the reset button. The

c. There is also an internal blue light located in the upper

function of the heat output switch is to regulate the burn rates;

low, medium and high settings.

left corner of the control box. When you plug in the

 

 

 

 

 

appliance the blue light will automatically start blinking

9.

Igniter

6 blinks every 10 seconds for 60 seconds and then will

The igniter is mounted on the base of the fi repot. Combustion

 

 

 

stop.

air travels over the red hot igniter creating super heated air

 

 

that ignites the pellets.

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must first unplug the appliance.

2.Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3.Exhaust Blower

The exhaust blower is mounted on the right side of the appliance behind the right cast side. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4.Feed System

The feed system is located on the right side and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the fi repot.

5.Firepot

The fi repot is made of high quality ductile iron and has a cleaning pull-out rod. The fl oor of the fi repot opens for cleaning when you pull out the rod. Be sure that the fl oor returns to a completely closed position or your appliance will not operate properly.

6.Fuse

The fuse is located on the right side behind the control box. The fuse will blow should a short occur and shut off power to the appliance.

10.Junction Box And Wiring Harness

The junction box is located behind right cast side of the appliance. The junction box and wiring harness are replaced as one component.

11.Power Supply

The power outlet is located behind the right cast side of the appliance behind the thermostat block on the junction box. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended. When operating with a generator you need at least 600 watts of power, or with an inverter at least 800 watts of power available for the appliance during the start cycle.

12.Red Call Light

The red call light is located behind the fuse behind the right cast side. The function of the red call light is to indicate that the thermostat is calling for heat.

13.Reset Button

The reset button is located on the lower right side of fi rebox behind right face and below the heat output control switch. The function of the switch is to momentarily open the thermostat circuit, which restarts the system.

14.Thermocouple

The thermocouple is located on top of the fi repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

15.Thermostat

The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator, if present, should be set on the lowest setting available.

August 20, 2009

250-7251G

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Contents Hot glass will cause burns 810-02901 MBK 810-03201 PMHInspection and permits Castile Pellet InsertInsurance carrier, local Building inspector, fi reTable of Contents Glass Specifi cations Listing and Code ApprovalsAppliance Certification BTU & Efficiency Specifi cations Mobile Home ApprovedAppliance Location Getting StartedCastile Pellet Insert Locating Your Appliance & Chimney DraftNegative Pressure Castile Pellet Insert Fire Safety Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List 3Dimensions and Clearances Appliance DimensionsHeight Width Panel Size Inch Inches Millimeters Castile Pellet Insert Clearance To Combustibles, UL and ULC0mm Clearance To Exposed Section And Face Trim Shown Optional Outside AirLocation Inches Millimeters Castile Pellet Insert Masonry and Zero Clearance FireplacesFloor Protection Minimum Opening for Masonry and Zero Clearance FireplacesStarter hole Mark area of floor to cut Altering the Factory-Built Fireplace Castile Pellet Insert Prefabricated Metal Chimney4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart Castile Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation Full Reline With Outside Air Horizontal Venting SystemsCastile Pellet Insert Full Reline With Outside Air Vertical 6Mobile Home Mobile Home InstallationReversible Top or Rear Flue Adapter Leveling System Top Vent InstallationRear Vent Installation 7Appliance Set-UpDescription Assembled ViewBase Plate Only Installation Castile Pellet Insert Zero Clearance Trim Support Cont’d20.3 Panel Set And Cast Trim Set Panel & Trim Set, Econo21.3 Four Piece Log Set Installation Castile Pellet Insert Thermostat Installation Fuel Size, Material and Storage 8Operating InstructionsStarting Your First Fire Fire CharacteristicsCastile Pellet Insert General Operating Information Before Your First FireIginition Cycles Castile Pellet Insert Feed Rate AdjustmentIssues Solutions Frequently Asked QuestionsSymptom TroubleshootingSymptom Possible Cause Corrective Action Page Frequency Daily Weekly Monthly Yearly Quick Reference Maintenance Chart10Maintaining & Servicing Your Appliance Types of FuelAsh Removal from Firebox Remove Cast Sides for Cleaning & MaintenanceCleaning Firepot with Cleaning Rod & Firepot Scraper Nished. See .2 onCleaning the Exhaust Path Cleaning Ash PanCleaning Heat Exchanger Chambers & Drop Tube Cleaning Beneath Heat ExchangerDoor Latch Inspection Cleaning the Glass Cleaning the HopperCleaning Convection Blower Requires No Lubrication Cleaning Exhaust Blower Requires No LubricationHigh Ash Fuel Content Maintenance Door Gasket InspectionPreparing Firebox for Non-Burn Season Frequency Yearly Igniter Replacement 37.1 Baffl e & Brick Set RemovalRe-installing Baffl e & Brick Set Cont’d Component Function Snap Disc #2 Fuel Delivery Interrupt 250F Vacuum SwitchWiring Harness See .1 below Snap Disc #1 Convection Blower 110FBlowers & Feed Motor Castile Pellet Insert Component Locations250-7251G August 20 Castile Pellet Insert Exploded DrawingImportant this is Dated Information HOW to Order Castile Pellet Insert Service Parts and AccessoriesStocked At DepotDescription Comments Part Number TOUCHUP-CSB PEL-DAMP4 Description ACCESSORIESComments Part NumberFasteners Description Comments Part Number Stocked at DepotDate of Service Performed By Description of Service Castile Pellet Insert Service And Maintenance LogCastile Pellet Insert Service And Maintenance Log Cont’d Castile Pellet Insert Warranty Policy Castile Pellet Insert Contact Information
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