Napoleon Fireplaces NPI40 Installation Into A Factory Built Metal Fireplace, Liner Installation

Page 22
INSTALLATION INTO A FACTORY BUILT (METAL) FIREPLACE

22

INSTALLATION INTO A FACTORY BUILT (METAL) FIREPLACE

PRIOR TO INSTALLATION

Stand-offs (See Dimensions on page 7) may be removed to fi t the insert

Figure 23

into the fi replace.

 

When installing the insert into a factory built fi replace, you must not modify

 

any part that would alter the integrity in any way. Bolted or screwed to-

 

gether pieces (smoke shelf/defl ectors) may be removed, but must be able

 

to be re-installed if the insert was removed.

 

External trim pieces, which do not affect the operation of the fi replace,

 

may be removed provided they are available to be re-installed in event the

 

insert is removed.

 

A warning label must be attached to the back wall of the fi replace stating

 

that "This fi replace has been altered to accommodate a fi replace insert and

 

must be re-inspected by a qualifi ed person prior to re-use as a factory built

 

fi replace".

 

A non-combustible hearth must cover the fl ooring underneath, as well as

 

extend a minimum of six in front and to both sides of the heater.

 

Install fl oor protection if necessary.

 

 

 

 

INSTALLATION INTO A MASONRY FIREPLACE

 

 

 

 

LINER INSTALLATION

1.If you plan on connecting outside air it is recommended to do so at this time. As illustrated connect the air vent to the back of the insert, fl ex the vent up through the A vent chimney and bend the vent 180°.

2.Remove the fi replace damper or fasten it permanently open.

3.Convert the exhaust tube to a vertical application. See "Rear to Top Vent Conversion Instructions" section.

4.Run a liner down the chimney and connect to the exhaust tube. Refer to manufacturer's installation instructions and the "General Venting Section".

5.Install fl ashing. See "NPI Finishing - Flashing Installation" section.

6.Position the insert in it's fi nal location.

7.Pull the excess length of liner out through the top of the chimney. Trim the excess length and cap the vent. Cover the A vent chimney to weatherproof.

W415-0616 / C / 06.04.08

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Contents $10.00 W415-0616 /CW415-0616 /C TABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCEWARRANTY CONDITIONS AND LIMITATIONSWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CGENERAL INSTRUCTIONS SPECIFICATIONS HEATING SPECIFICATIONSGENERAL INTRODUCTION PELLET QUALITYFigures 1a-b DIMENSIONSFigures 2a-c DIMENSIONS CONTINUED Figures 3a-cFigures 4a-c DIMENSIONS CONTINUEDNPI40 with AK8 Adapter and GICSK Flashing Shown PLANNING YOUR INSTALLATION GENERAL INSTALLATIONSPECIFICATIONS HEATER PLACEMENTFLOOR PROTECTION REQUIREMENTS INSTALLATION OPTIONSSAFETY FEATURES OUTSIDE AIRMOBILE HOME INSTALLING THE PELLET VENTGENERAL VENTING TYPE OF VENTPELLET VENT TERMINATION ALCOVE INSTALLATION NPS40 ONLYVENTING THE PELLET HEATER Minimum Alcove DimensionsMINIMUM AIR TERMINAL INSTALLATIONS J D ABBFI LG H ECORNER INSTALLATION NPS40 INSTALLATIONSTRAIGHT INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLESTERMINATION INSTALLATION VENTING INSTALLATION EXAMPLESHORIZONTAL EXHAUST THROUGH WALL INSTALLATION THROUGH WALL WITH VERTICAL RISE AND HORIZONTALMINIMUM INSIDE VERTICAL CLEARANCES CLASS A CHIMNEY RETROFITINSTALLATIONINTOAMASONRYFIREPLACE HEARTH MOUNT INSTALLATIONPRIOR TO INSTALLATION RecommendedMINIMUM MANTEL CLEARANCES NPI40 INSTALLATIONMINIMUM CLEARANCES TO COMBUSTIBLES REAR TO TOP VENT CONVERSION INSTRUCTIONSNPI40 INSTALLATION OVERVIEW VERTICAL LINER INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEHORIZONTAL VENT INSTALLATION PRIOR TO INSTALLATIONPRIOR TO INSTALLATION INSTALLATION INTO A FACTORY BUILT METAL FIREPLACELINER INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEFigure 24a INSTALLATION INTO A COMBUSTIBLE BUILT-INENCLOSUREMINIMUM FRAMING DIMENSIONS Figure 24bNPI40 FINISHING FLASHING INSTALLATIONMINIMUM ENCLOSURE CLEARANCES LIGHTING HEATER MANUALLY INSTALL VIEWING DOOR NPS40 AND NPI40TRIVET NPI40 PROPER PELLET LOADINGSTART-UP OPERATING INSTRUCTIONSSHUT-DOWN CLEANING GLASS DOOR GENERAL MAINTENANCE NPS40 AND NPI40DAILY WHENEVER USING THE HEATER OPEN MAIN VIEWING DOORCLEANING THE HEAT EXCHANGE TUBES MAKE SURE PELLETS ARE NOT PILING UPBI-WEEKLYOR EVERY 10 BAGS OF PELLETS CLEANING THE BURN POTVACUUM FIREBOX VACUUM HOPPER SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETSOOT AND FLY ASH FORMATION CLEAN THE EXHAUST BLOWER CLEAN THE VERTICAL EXHAUST DUCTCLEAN EXHAUST HOUSING INSERT ONLY SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETCLEAN THE VENT CHECK ALL SEALSNORMAL OPERATING SOUNDS WIRING DIAGRAM NPS40 ACCESSORIES REPLACEMENTSCOMMON ACCESSORIES NPI40 ACCESSORIESCOMMON REPLACEMENTS PARTS W415-0616 /CNPS40 REPLACEMENTS PARTS W415-0616 /CNPI40 REPLACEMENTS PARTS W415-0616 /CNPI40 ACCESSORY PARTS COMMON ACCESSORY PARTSSYMPTOM TROUBLESHOOTINGTEST SOLUTION SYMPTOM TROUBLESHOOTING CONTINUEDTEST SOLUTION TEST SOLUTION TROUBLESHOOTING CONTINUEDSYMPTOM Burn pot is cleanSERVICE TECHNICIAN SERVICE AND MAINTENANCE LOGSERVICE DATE SERVICE DESCRIPTIONW415-0616 /C
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