Napoleon Fireplaces NPI40, NPS40 manual Troubleshooting, Symptom, Test Solution

Page 40
TROUBLESHOOTING

40

TROUBLESHOOTING

*NOTE: All troubleshooting procedures should be carried out by qualified technicians or installers.

CAUTION: When checking connections, installing jumper wires (for test purposes only) or replacing components, unplug heater from the receptacle to prevent electrical shock or dampage to the compo- nent. NOTE: Many of the following tests will require that the side panels are removed from the stove or the insert be removed from its cavity to access the components. Before troubleshooting always confirm that all components are clean and free of ash build up.

 

SYMPTOM

TEST SOLUTION

 

 

 

 

The heater will

- Make certain there is power to the outlet and that the heater is plugged in.

 

not start

- With the heater unplugged, examine all connections. Make sure no exposed wires are

 

 

touching the heater (except the chassis ground wire) and that they are all fi rmly

 

 

connected.

 

 

- Check the manual reset hi limit switch

 

 

- Check the stability and placement of connections against the wiring diagrams in this

 

 

manual.

 

 

- Check that the burn pot is positioned properly.

 

 

- Push the "START" switch. If the heater fails to start, unplug the unit.

 

 

- Ensure that connections to the power control module are connected.

 

 

- Place a jumper wire between the red and white wires that attach to the start switch.

 

 

- Plug stove in, if stove starts replace switch.

 

 

- Replace the power control if this fails.

 

 

CAUTION: Check the ignitor resistance before installing a new start-up timer as it may

 

 

result in another failure to the new start-up timer due to a short in the ignitor. The proper

 

 

resistance through the ignitor should be 30Ω to 50Ω (± 3Ω).

 

 

 

 

Smoke in the

- Check all gasket seals.

room

- Vent connections all sealed.

 

 

- Unit has failed to reach 140°F within 15 minutes and the blower has shut off.

 

 

- Restart unit.

 

 

NOTE: A minimal amount of smoke is normal during the start up process.

The exhaust blower is not operating

-Remove the left side access panel and check all connections against the wiring diagram. For the insert - remove from cavity.

-Apply 115V AC directly to the exhaust blower and if the motor does not run, replace the blower.

-If the motor runs, have a dealer check the wire harness.

-See "The heater will not operate when hot" section

-Contact your local dealer or a certifi ed technician for service.

The ignitor will not light the pellets however everything else in the heater oper- ates

-Push the burn pot back against the ignitor tube making sure the ignitor lines up to the hole in the burn pot.

-Make certain the air control rod is pushed in to start up position.

-Check all the electrical connections on the 120°F (49°C) temperature sensor located on the exhaust channel.

-Place a jumper wire between the two leads on the 120°F (49°C) temperature sensor and if the ignitor works, replace the sensor.

-If it still fails to light, replace the ignitor.

The auger motor is not functioning normally

-Make certain the exhaust blower is operating

-Check the condition of the vacuum hose (located on the left side of the heater). Should not be cracked or torn.

-Check the manual reset button on the 200°F (93°C) temperature sensor. Before re-setting the red button, check for the cause of the over-heating.

-Check that the auger set screw is tight and not slipping.

-If the auger still does not work, then apply 115V AC directly to the auger motor. If it still does not work, replace it.

-Check the auger by bypassing the 200°F (93°) temperature sensor with a jumper wire. If auger works, replace the sensor.

-Check the vacuum sensor by placing a jumper wire between the blue wire and the black wire that are attached to the sensor. If the auger works, test to see if the exhaust blower is producing enough vacuum (may require cleaning).

-If not, replace the vacuum sensor.

W415-0616 / C / 06.04.08

Image 40
Contents $10.00 W415-0616 /CW415-0616 /C TABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCEWARRANTY CONDITIONS AND LIMITATIONSWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CSPECIFICATIONS HEATING SPECIFICATIONS GENERAL INTRODUCTIONGENERAL INSTRUCTIONS PELLET QUALITYFigures 1a-b DIMENSIONSFigures 2a-c DIMENSIONS CONTINUED Figures 3a-cFigures 4a-c DIMENSIONS CONTINUEDNPI40 with AK8 Adapter and GICSK Flashing Shown GENERAL INSTALLATION SPECIFICATIONSPLANNING YOUR INSTALLATION HEATER PLACEMENTINSTALLATION OPTIONS SAFETY FEATURESFLOOR PROTECTION REQUIREMENTS OUTSIDE AIRINSTALLING THE PELLET VENT GENERAL VENTINGMOBILE HOME TYPE OF VENTALCOVE INSTALLATION NPS40 ONLY VENTING THE PELLET HEATERPELLET VENT TERMINATION Minimum Alcove DimensionsMINIMUM AIR TERMINAL INSTALLATIONS J D ABBFI LG H ENPS40 INSTALLATION STRAIGHT INSTALLATIONCORNER INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLESVENTING INSTALLATION EXAMPLES HORIZONTAL EXHAUST THROUGH WALL INSTALLATIONTERMINATION INSTALLATION THROUGH WALL WITH VERTICAL RISE AND HORIZONTALMINIMUM INSIDE VERTICAL CLEARANCES CLASS A CHIMNEY RETROFITHEARTH MOUNT INSTALLATION PRIOR TO INSTALLATIONINSTALLATIONINTOAMASONRYFIREPLACE RecommendedNPI40 INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLESMINIMUM MANTEL CLEARANCES REAR TO TOP VENT CONVERSION INSTRUCTIONSNPI40 INSTALLATION OVERVIEW INSTALLATION INTO A MASONRY FIREPLACE HORIZONTAL VENT INSTALLATIONVERTICAL LINER INSTALLATION PRIOR TO INSTALLATIONINSTALLATION INTO A FACTORY BUILT METAL FIREPLACE LINER INSTALLATIONPRIOR TO INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEINSTALLATION INTO A COMBUSTIBLE BUILT-INENCLOSURE MINIMUM FRAMING DIMENSIONSFigure 24a Figure 24bNPI40 FINISHING FLASHING INSTALLATIONMINIMUM ENCLOSURE CLEARANCES INSTALL VIEWING DOOR NPS40 AND NPI40 TRIVET NPI40LIGHTING HEATER MANUALLY PROPER PELLET LOADINGSTART-UP OPERATING INSTRUCTIONSSHUT-DOWN GENERAL MAINTENANCE NPS40 AND NPI40 DAILY WHENEVER USING THE HEATERCLEANING GLASS DOOR OPEN MAIN VIEWING DOORCLEANING THE HEAT EXCHANGE TUBES MAKE SURE PELLETS ARE NOT PILING UPBI-WEEKLYOR EVERY 10 BAGS OF PELLETS CLEANING THE BURN POTVACUUM FIREBOX VACUUM HOPPER SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETSOOT AND FLY ASH FORMATION CLEAN THE VERTICAL EXHAUST DUCT CLEAN EXHAUST HOUSING INSERT ONLYCLEAN THE EXHAUST BLOWER SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETCLEAN THE VENT CHECK ALL SEALSNORMAL OPERATING SOUNDS WIRING DIAGRAM REPLACEMENTS COMMON ACCESSORIESNPS40 ACCESSORIES NPI40 ACCESSORIESCOMMON REPLACEMENTS PARTS W415-0616 /CNPS40 REPLACEMENTS PARTS W415-0616 /CNPI40 REPLACEMENTS PARTS W415-0616 /CNPI40 ACCESSORY PARTS COMMON ACCESSORY PARTSSYMPTOM TROUBLESHOOTINGTEST SOLUTION SYMPTOM TROUBLESHOOTING CONTINUEDTEST SOLUTION TROUBLESHOOTING CONTINUED SYMPTOMTEST SOLUTION Burn pot is cleanSERVICE AND MAINTENANCE LOG SERVICE DATESERVICE TECHNICIAN SERVICE DESCRIPTIONW415-0616 /C
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