Napoleon Fireplaces NPS40 Installation Into A Masonry Fireplace, Horizontal Vent Installation

Page 21
INSTALLATION INTO A MASONRY FIREPLACE

21

INSTALLATION INTO A MASONRY FIREPLACE

PRIOR TO INSTALLATION

Stand-offs (See Dimensions on page 7) may be removed to fi t

Figure 22

the insert into the fi replace.

 

When installing the insert into a masonry fi replace, do not

 

remove any bricks or masonry. If necessary, the damper plate

 

may be removed from the smoke shelf, to accommodate the

 

chimney liner. Do not weaken the structure, or reduce the

 

protection for combustible materials to less then that required

 

by the National Building Code.

 

A non-combustible hearth must cover the fl ooring underneath,

 

as well as extend a minimum of six inches in front and to both

 

sides of the heater.

 

Clean all ashes out of the inside of the fi replace. Make sure

 

that the chimney and fi replace are free of cracks, loose mortar,

 

creosote deposits, blockage or other signs of deterioration. If

 

necessary, have any repair work done by a qualifi ed profes-

 

sional before installing the insert.

 

Do not remove bricks or mortar from the fi replace.

 

Install fl oor protection if necessary.

 

 

 

INSTALLATION INTO A MASONRY FIREPLACE

 

 

 

HORIZONTAL VENT INSTALLATION

 

1. If you plan on connecting outside air it is recommended to

 

do so at this time.

 

2. A hole must be made in the back of the fi replace to accommodate

 

the pellet vent. Connect the pellet vent to the back of the stove and

 

position in place. Refer to manufacturer's installation instructions

 

and the "General Venting Section".

 

3. Connect the vent cap to vent.

 

VERTICAL LINER INSTALLATION

1.If you plan on connecting outside air it is recommend to do so at this time.

2.Remove the fi replace damper or fasten it permanently open.

3.Measure the throat of the fi replace and mark this shape on a piece of 24

gauge sheet metal (fl ue cover). Cut a hole sized for the pellet liner to lie directly below the fi replace fl ue opening. Allow two inches of material for a fl ange on all sides and cut to these measurements. Bend down the fl anges. If you have never done this before, it might be a good idea to make a cardboard pattern and test it fi rst. fasten this fl ue cover in position as high as possible with two masonry screws per side through the fl anges into the fi replace.

4.Convert the exhaust tube to a vertical application. See "Rear to Top Vent Conversion Instructions" section.

5.Run a liner down the chimney and connect to the exhaust tube. Refer to manufacturer's installation instructions and the "General Venting Section".

6.Position the insert in it's fi nal location.

7.Pull the excess length of liner out through the top of the chimney. Trim the excess length and cap the vent.

W415-0616 / C / 06.04.08

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Contents W415-0616 /C $10.00W415-0616 /C PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE TABLE of CONTENTSCONDITIONS AND LIMITATIONS WARRANTYW415-0616 /C WARNINGS AND SAFETY PRECAUTIONSW415-0616 /C WARNINGS AND SAFETY PRECAUTIONSGENERAL INTRODUCTION SPECIFICATIONS HEATING SPECIFICATIONSGENERAL INSTRUCTIONS PELLET QUALITYDIMENSIONS Figures 1a-bFigures 2a-c Figures 3a-c DIMENSIONS CONTINUEDDIMENSIONS CONTINUED Figures 4a-cNPI40 with AK8 Adapter and GICSK Flashing Shown SPECIFICATIONS GENERAL INSTALLATIONPLANNING YOUR INSTALLATION HEATER PLACEMENTSAFETY FEATURES INSTALLATION OPTIONSFLOOR PROTECTION REQUIREMENTS OUTSIDE AIRGENERAL VENTING INSTALLING THE PELLET VENTMOBILE HOME TYPE OF VENTVENTING THE PELLET HEATER ALCOVE INSTALLATION NPS40 ONLYPELLET VENT TERMINATION Minimum Alcove DimensionsJ D ABBFI LG H E MINIMUM AIR TERMINAL INSTALLATIONSSTRAIGHT INSTALLATION NPS40 INSTALLATIONCORNER INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLESHORIZONTAL EXHAUST THROUGH WALL INSTALLATION VENTING INSTALLATION EXAMPLESTERMINATION INSTALLATION THROUGH WALL WITH VERTICAL RISE AND HORIZONTALCLASS A CHIMNEY RETROFIT MINIMUM INSIDE VERTICAL CLEARANCESPRIOR TO INSTALLATION HEARTH MOUNT INSTALLATIONINSTALLATIONINTOAMASONRYFIREPLACE RecommendedMINIMUM CLEARANCES TO COMBUSTIBLES NPI40 INSTALLATIONMINIMUM MANTEL CLEARANCES REAR TO TOP VENT CONVERSION INSTRUCTIONSNPI40 INSTALLATION OVERVIEW HORIZONTAL VENT INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEVERTICAL LINER INSTALLATION PRIOR TO INSTALLATIONLINER INSTALLATION INSTALLATION INTO A FACTORY BUILT METAL FIREPLACEPRIOR TO INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEMINIMUM FRAMING DIMENSIONS INSTALLATION INTO A COMBUSTIBLE BUILT-INENCLOSUREFigure 24a Figure 24bFLASHING INSTALLATION NPI40 FINISHINGMINIMUM ENCLOSURE CLEARANCES TRIVET NPI40 INSTALL VIEWING DOOR NPS40 AND NPI40LIGHTING HEATER MANUALLY PROPER PELLET LOADINGOPERATING INSTRUCTIONS START-UPSHUT-DOWN DAILY WHENEVER USING THE HEATER GENERAL MAINTENANCE NPS40 AND NPI40CLEANING GLASS DOOR OPEN MAIN VIEWING DOORMAKE SURE PELLETS ARE NOT PILING UP CLEANING THE HEAT EXCHANGE TUBESCLEANING THE BURN POT BI-WEEKLYOR EVERY 10 BAGS OF PELLETSVACUUM FIREBOX SEMI-ANNUALLYOR EVERY TWO TONS OF PELLET VACUUM HOPPERSOOT AND FLY ASH FORMATION CLEAN EXHAUST HOUSING INSERT ONLY CLEAN THE VERTICAL EXHAUST DUCTCLEAN THE EXHAUST BLOWER SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETCHECK ALL SEALS CLEAN THE VENTNORMAL OPERATING SOUNDS WIRING DIAGRAM COMMON ACCESSORIES REPLACEMENTSNPS40 ACCESSORIES NPI40 ACCESSORIESW415-0616 /C COMMON REPLACEMENTS PARTSW415-0616 /C NPS40 REPLACEMENTS PARTSW415-0616 /C NPI40 REPLACEMENTS PARTSCOMMON ACCESSORY PARTS NPI40 ACCESSORY PARTSTROUBLESHOOTING SYMPTOMTEST SOLUTION TROUBLESHOOTING CONTINUED SYMPTOMTEST SOLUTION SYMPTOM TROUBLESHOOTING CONTINUEDTEST SOLUTION Burn pot is cleanSERVICE DATE SERVICE AND MAINTENANCE LOGSERVICE TECHNICIAN SERVICE DESCRIPTIONW415-0616 /C
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