Napoleon Fireplaces NPS40, NPI40 manual Troubleshooting Continued, Symptom, Test Solution

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TROUBLESHOOTING CONTINUED

41

TROUBLESHOOTING CONTINUED

SYMPTOM

TEST SOLUTION

 

 

Feed rate dial has no effect on the fire (timer control only)

-Secure all connections to the power control module.

-Perform a resistance test to the potentiometer by placing the two test leads

from a multi meter into the leads of the potentiometer. The potentiometer should have a range of 850 KΩ (± 10%).

Potentiometer Readings:

Full counter-clockwise (switched off) = open circuit, overload or infi nite resistance

Low fi re .......... 900 KΩ to 1,050 KΩ High fi re ......... 56 KΩ to 62 KΩ

If the range is not close or does not vary then replace the potentiometer.

The convection

- Using the wiring diagram, compare all the connections between the controller, switch,

blower is not

and the convection blower.

functioning nor- - If the convection motor will not run, apply 115V AC to the motor directly. Replace the

mally

blower controller if the motor runs. The convection blower has failed if the motor does

 

not run. Replace the blower.

 

- If the convection blower runs on high at all times (no control with the blower controller),

 

check the connections from the 160°F (71°C) sensor (located on the upper left side on

 

the rear of the fi re wall) and convection blower controller to the blower. Disconnect one

 

of the wires from the sensor and if control of the convection blower returns to the

 

blower controller, replace the sensor.

 

- If the motor is still on high, re-connect the sensor and replace the convection blower

 

controller.

 

 

The heater will

General

not operate when - Check the hopper for fuel.

hot

- Incorrect air damper setting may cause excessive air to consume the fi re too quickly

before the next drop of fuel. Therefore leaving the fuel completely unburned in the burn pot and will cause the fuel to burn cold and very slowly. Fuel also may build up and smother the fi re.

NOTE: The unit may require a change to the vent system or installation of fresh air to correct air to fuel ratio problems.

- Combustion blower failure may occur because it is not turning fast enough to generate the proper vacuum in the fi re box. Do a visual check to see if the motor is turning.

- Check vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the vacuum hose from vacuum switch. When checking the vacuum exhaust place the open end of the vacuum hose on the gauge (readings must be above 0.10" W.C. on low fi re). (NOTE: if the motor fails to reach a 0.10" W.C., then replace the combustion blower).

- Poor quality fuel may not produce enough heat to keep the stove burning or operational.

- If the exhaust temperature sensor fails try bypassing the sensor located on the exhaust blower. If the stove operates properly, the unit may require cleaning or a new sensor. Contact your local deal for service.

- Unplug the stove, open the left side panel and jump the two brown leads that are attached to the 140°F (60°C) temperature sensor. If the stove operates replace the 140°F (60°C) sensor.

W415-0616 / C / 06.04.08

Image 41
Contents W415-0616 /C W415-0616 /C$10.00 PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE TABLE of CONTENTSCONDITIONS AND LIMITATIONS WARRANTYW415-0616 /C WARNINGS AND SAFETY PRECAUTIONSW415-0616 /C WARNINGS AND SAFETY PRECAUTIONSGENERAL INTRODUCTION SPECIFICATIONS HEATING SPECIFICATIONSGENERAL INSTRUCTIONS PELLET QUALITYFigures 2a-c DIMENSIONSFigures 1a-b Figures 3a-c DIMENSIONS CONTINUEDNPI40 with AK8 Adapter and GICSK Flashing Shown DIMENSIONS CONTINUEDFigures 4a-c SPECIFICATIONS GENERAL INSTALLATIONPLANNING YOUR INSTALLATION HEATER PLACEMENTSAFETY FEATURES INSTALLATION OPTIONSFLOOR PROTECTION REQUIREMENTS OUTSIDE AIRGENERAL VENTING INSTALLING THE PELLET VENTMOBILE HOME TYPE OF VENTVENTING THE PELLET HEATER ALCOVE INSTALLATION NPS40 ONLYPELLET VENT TERMINATION Minimum Alcove DimensionsJ D ABBFI LG H E MINIMUM AIR TERMINAL INSTALLATIONSSTRAIGHT INSTALLATION NPS40 INSTALLATIONCORNER INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLESHORIZONTAL EXHAUST THROUGH WALL INSTALLATION VENTING INSTALLATION EXAMPLESTERMINATION INSTALLATION THROUGH WALL WITH VERTICAL RISE AND HORIZONTALCLASS A CHIMNEY RETROFIT MINIMUM INSIDE VERTICAL CLEARANCESPRIOR TO INSTALLATION HEARTH MOUNT INSTALLATIONINSTALLATIONINTOAMASONRYFIREPLACE RecommendedMINIMUM CLEARANCES TO COMBUSTIBLES NPI40 INSTALLATIONMINIMUM MANTEL CLEARANCES REAR TO TOP VENT CONVERSION INSTRUCTIONSNPI40 INSTALLATION OVERVIEW HORIZONTAL VENT INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEVERTICAL LINER INSTALLATION PRIOR TO INSTALLATIONLINER INSTALLATION INSTALLATION INTO A FACTORY BUILT METAL FIREPLACEPRIOR TO INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEMINIMUM FRAMING DIMENSIONS INSTALLATION INTO A COMBUSTIBLE BUILT-INENCLOSUREFigure 24a Figure 24bMINIMUM ENCLOSURE CLEARANCES FLASHING INSTALLATIONNPI40 FINISHING TRIVET NPI40 INSTALL VIEWING DOOR NPS40 AND NPI40LIGHTING HEATER MANUALLY PROPER PELLET LOADINGSHUT-DOWN OPERATING INSTRUCTIONSSTART-UP DAILY WHENEVER USING THE HEATER GENERAL MAINTENANCE NPS40 AND NPI40CLEANING GLASS DOOR OPEN MAIN VIEWING DOORMAKE SURE PELLETS ARE NOT PILING UP CLEANING THE HEAT EXCHANGE TUBESVACUUM FIREBOX CLEANING THE BURN POTBI-WEEKLYOR EVERY 10 BAGS OF PELLETS SOOT AND FLY ASH FORMATION SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETVACUUM HOPPER CLEAN EXHAUST HOUSING INSERT ONLY CLEAN THE VERTICAL EXHAUST DUCTCLEAN THE EXHAUST BLOWER SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETCHECK ALL SEALS CLEAN THE VENTNORMAL OPERATING SOUNDS WIRING DIAGRAM COMMON ACCESSORIES REPLACEMENTSNPS40 ACCESSORIES NPI40 ACCESSORIESW415-0616 /C COMMON REPLACEMENTS PARTSW415-0616 /C NPS40 REPLACEMENTS PARTSW415-0616 /C NPI40 REPLACEMENTS PARTSCOMMON ACCESSORY PARTS NPI40 ACCESSORY PARTSTEST SOLUTION TROUBLESHOOTINGSYMPTOM TEST SOLUTION TROUBLESHOOTING CONTINUEDSYMPTOM SYMPTOM TROUBLESHOOTING CONTINUEDTEST SOLUTION Burn pot is cleanSERVICE DATE SERVICE AND MAINTENANCE LOGSERVICE TECHNICIAN SERVICE DESCRIPTIONW415-0616 /C
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