Napoleon Fireplaces NPI40 Troubleshooting Continued, Symptom, Test Solution, Unit is burning

Page 42
Unit is burning

42

TROUBLESHOOTING CONTINUED

SYMPTOM

TEST SOLUTION

 

 

The 200°F (93°) - Reset the sensor and determine whether it was the convection blower or 160°F (71°C)

high limit tem- temperature sensor failure. Bypass the 160°F (71°C) sensor. Does the convection perature sensor blower not come on high? If no than replace the blower.

has tripped

The heater will

- Disconnect one of the brown wires from the exhaust temperature sensor and if the unit

not turn off

continues to operate, contact your local dealer for service.

 

- Compare the wiring diagram to the start control module and the connections to the

 

140°F (60°C) temperature sensor. Check the connections.

 

- Remove one of the brown wires from the 140°F (60°C) temperature sensor. The heater

 

should be shut down right away as long as the start button was not pressed within 15

 

minutes of this test. If the heater shuts down within 15 minutes, replace the 140°F

 

(60°C) sensor. If the heater does not shut down in 15 minutes, test the switch.

 

- The heater must be cold to test the switch. Pull the plug, then plug the heater back in. If

 

the heater fails to start, replace the switch.

 

 

The heater keeps - Due to different installation set ups, length and size of venting and fuel quality, the low

going out feed setting from the factory will not always be correct. It may be necessary to experiment with feed rate vs air control. (For example, #2 may be your lowest setting).

-If the heater goes out and leaves fresh unburned pellets or cigarette-like ashes in the burn pot, the fi re is going out before the heater shuts off.

-Check to see if the air control rod is in the correct position.

-Turn the feed rate up slightly (poor quality pellets will require slightly higher settings).

-Check to see if the heater needs a more complete cleaning as well as the burn pot, venting, etc...

-Was there a power failure?

-Contact your local dealer for service

-If the heater goes out and there are no pellets in the liner, the auger is stopping.

-See "The auger motor will not function normally" and "The exhaust blower will not function normally".

Excessive carbon build up in the firebox, low heat out put

-Check quality of pellets. Even pellets from the same manufacturer can vary in quality since the materials they use to form pellets may also vary.

-Moisture content of pellets too high. Pellets must be stored in a dry place. Areas such as a garage are too damp causing pellets to absorb moisture.

Unit is burning

- Check that all exhaust and intake pathways are clear of any obstructions.

dirty and lazy

- Burn pot is clean.

 

- Pellets are dry.

 

- Venting and terminal are clear of obstructions.

 

- Exhaust blower is operation and is clean.

W415-0616 / C / 06.04.08

Image 42
Contents W415-0616 /C $10.00W415-0616 /C TABLE of CONTENTS PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCEWARRANTY CONDITIONS AND LIMITATIONSWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CWARNINGS AND SAFETY PRECAUTIONS W415-0616 /CGENERAL INSTRUCTIONS SPECIFICATIONS HEATING SPECIFICATIONSGENERAL INTRODUCTION PELLET QUALITYDIMENSIONS Figures 1a-bFigures 2a-c DIMENSIONS CONTINUED Figures 3a-cDIMENSIONS CONTINUED Figures 4a-cNPI40 with AK8 Adapter and GICSK Flashing Shown PLANNING YOUR INSTALLATION GENERAL INSTALLATIONSPECIFICATIONS HEATER PLACEMENTFLOOR PROTECTION REQUIREMENTS INSTALLATION OPTIONSSAFETY FEATURES OUTSIDE AIRMOBILE HOME INSTALLING THE PELLET VENTGENERAL VENTING TYPE OF VENTPELLET VENT TERMINATION ALCOVE INSTALLATION NPS40 ONLYVENTING THE PELLET HEATER Minimum Alcove DimensionsMINIMUM AIR TERMINAL INSTALLATIONS J D ABBFI LG H ECORNER INSTALLATION NPS40 INSTALLATIONSTRAIGHT INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLESTERMINATION INSTALLATION VENTING INSTALLATION EXAMPLESHORIZONTAL EXHAUST THROUGH WALL INSTALLATION THROUGH WALL WITH VERTICAL RISE AND HORIZONTALMINIMUM INSIDE VERTICAL CLEARANCES CLASS A CHIMNEY RETROFITINSTALLATIONINTOAMASONRYFIREPLACE HEARTH MOUNT INSTALLATIONPRIOR TO INSTALLATION RecommendedMINIMUM MANTEL CLEARANCES NPI40 INSTALLATIONMINIMUM CLEARANCES TO COMBUSTIBLES REAR TO TOP VENT CONVERSION INSTRUCTIONSNPI40 INSTALLATION OVERVIEW VERTICAL LINER INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEHORIZONTAL VENT INSTALLATION PRIOR TO INSTALLATIONPRIOR TO INSTALLATION INSTALLATION INTO A FACTORY BUILT METAL FIREPLACELINER INSTALLATION INSTALLATION INTO A MASONRY FIREPLACEFigure 24a INSTALLATION INTO A COMBUSTIBLE BUILT-INENCLOSUREMINIMUM FRAMING DIMENSIONS Figure 24bFLASHING INSTALLATION NPI40 FINISHINGMINIMUM ENCLOSURE CLEARANCES LIGHTING HEATER MANUALLY INSTALL VIEWING DOOR NPS40 AND NPI40TRIVET NPI40 PROPER PELLET LOADINGOPERATING INSTRUCTIONS START-UPSHUT-DOWN CLEANING GLASS DOOR GENERAL MAINTENANCE NPS40 AND NPI40DAILY WHENEVER USING THE HEATER OPEN MAIN VIEWING DOORCLEANING THE HEAT EXCHANGE TUBES MAKE SURE PELLETS ARE NOT PILING UPCLEANING THE BURN POT BI-WEEKLYOR EVERY 10 BAGS OF PELLETSVACUUM FIREBOX SEMI-ANNUALLYOR EVERY TWO TONS OF PELLET VACUUM HOPPERSOOT AND FLY ASH FORMATION CLEAN THE EXHAUST BLOWER CLEAN THE VERTICAL EXHAUST DUCTCLEAN EXHAUST HOUSING INSERT ONLY SEMI-ANNUALLYOR EVERY TWO TONS OF PELLETCLEAN THE VENT CHECK ALL SEALSNORMAL OPERATING SOUNDS WIRING DIAGRAM NPS40 ACCESSORIES REPLACEMENTSCOMMON ACCESSORIES NPI40 ACCESSORIESCOMMON REPLACEMENTS PARTS W415-0616 /CNPS40 REPLACEMENTS PARTS W415-0616 /CNPI40 REPLACEMENTS PARTS W415-0616 /CNPI40 ACCESSORY PARTS COMMON ACCESSORY PARTSTROUBLESHOOTING SYMPTOMTEST SOLUTION TROUBLESHOOTING CONTINUED SYMPTOMTEST SOLUTION TEST SOLUTION TROUBLESHOOTING CONTINUEDSYMPTOM Burn pot is cleanSERVICE TECHNICIAN SERVICE AND MAINTENANCE LOGSERVICE DATE SERVICE DESCRIPTIONW415-0616 /C
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