Yukon Advanced Optics Oil Furnace owner manual Maintenance, How To Prevent Rust And Corrosion

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HOW TO PREVENT RUST AND CORROSION

Maintenance

HOW TO PREVENT RUST AND CORROSION

At the end of each heating season, clean both primary and secondary heat exchangers. Also, clean the ash pan thoroughly. Paint the inside of the heat exchanger with automobile crankcase oil. This will decrease rusting caused by summer moisture.

The black paint on firing door area may wear or burn off. It can be repainted with a high temperature, flat black, air-drying paint.

CLEANING THE CHIMNEY, SMOKE PIPE AND HEAT EXCHANGER

Avoid chimney fires. On a regular schedule, check for creosote and soot buildup in chimney, smoke pipe, and heat exchanger. They must be kept clean. Keep a professional chimney sweep in mind if you have access to one.

Steel brushes are the safest for cleaning metal surfaces. Salt solutions and some chemicals may damage metal surfaces. Do not over fire your furnace. Do not burn anything that combusts in seconds. Excessive fuel temperatures may result, thereby igniting creosote.

To clean the chimney, obtain a stiff brush with an extendible handle. Then insert the brush into chimney from the top. Continue the brushing and sweeping downward until entire length of chimney is cleaned.

After cleaning chimney, debris will be at the bottom of chimney at the clean-out opening. Open clean-out door and sweep debris into a metal container.

The smoke pipe, from furnace to chimney, can be cleaned with an 8-inch diameter brush. A smaller brush can also be used.

For cleaning the secondary heat exchanger you can use a steel brush. Use a 4 x 6” brush for the Eagle I - Husky and a 3 x 8” brush for the Eagle II - Polar, with a flexible steel handle. The primary heat exchanger

can be cleaned with any steel brush. A furnace vacuum cleaner may be used.

NOTE: Soot will act as an insulator which causes less heat to be transferred into your duct system. It also causes more heat out your chimney. Both reduce the efficiency of the wood and fuel being burned.

CAUTION: Before cleaning chimney, smoke pipe, and furnace, turn electrical power off to furnace and other appliances

connected to chimney. Be sure wood fire is out and inside of furnace is cool.

CAUTION: In case of chimney fire, call the fire department immediately!

CAUTION: Extinguish the fire in the furnace. Do this by setting the thermostats all the way down to close

the primary air damper and oil burner. Empty fire chamber and ash pan into safe, fireproof container.

NOTE: Do not use your furnace until a professional inspection has been made. They should inspect your furnace, smoke pipe and chimney.

DISPOSAL OF ASHES

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground. Place the container well away from all combustible materials, pending final disposal. Ashes can be disposed of by burial in soil or otherwise locally dispersed. First, the ashes should be retained in the container until all cinders have thoroughly cooled.

CREOSOTE-FORMATION AND NEED FOR REMOVAL

When wood is burned slowly, it produces tar and other organic vapors. This combines with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire.

The chimney connector and chimney should be inspected at least twice monthly during the heating season. This is to determine if a creosote buildup has occurred.

If creosote has accumulated it should be removed to reduce the risk of a chimney fire.

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Contents Oil/Wood - Gas/Wood POLAR/EAGLEWarm Air Central Heating Furnaces LWO-112Oil Fired LWG-112Gas FiredFor repair or replacement parts FOR YOUR SAFETYDANGER or call 1-800-358-0060PLAN YOUR INSTALLATION TABLE OF CONTENTSINSTALLATION MAINTENANCESTOP FOR SAFETY Safety StatementsREAD THROUGH THE ENTIRE MANUAL extra safety precautions should be takenINSPECT SHIPMENT Unpack and Check Your CartonsPACKING LIST FIG.vMORE HEAT EXCHANGE SURFACE Furnace Features - Eagle I - HuskyMEANS LESS HEAT UP THE CHIMNEY xTHE OIL OR GAS BURNER FIRES INTO~ w z u | yv xFurnace Features - Eagle I - Husky uYUKONTROL SOLID-STATE Furnace Features - Eagle II - PolarzFIRE BRICK LINING EXTENDS Furnace Features - Eagle II - Polar w|z uMODEL LWO-112Oil SpecificationsInput rating 1.0 G.P.H. - 80 HUnit Dimensions Plan Your InstallationPLAN YOUR INSTALLATION RULES FOR SAFE INSTALLATION AND OPERATIONCLEARANCES TO COMBUSTIBLES BE SURE TO INSTALL DUCT WORKWITH CLEARANCES SHOWN Plan Your InstallationPlan Your Installation TYPICAL INSTALLATIONBE INSTALLED WITH A METAL CONDENSATE PAN EVENT OF ELECTRIC POWER OR FURNACE FAN FAILUREDRAFT TUBE INSTALLATION InstallationPLACE FURNACE SECONDARY AIR INTAKE COVERInstallation CUT AWAY VIEW BURNER COMBUSTION CHAMBEROIL BURNER INSTALLATION Install burner as followsDraft Tube Assembly InstallationDRAFT DAMPER CONTROLFIG. 14-A FIG. 14-B InstallationSMOKE BAFFLES INSTALLING THE HONEYWELL FAN/LIMIT CONTROL InstallationFan Limit Control TYPICAL THERMOSTAT SETTINGS InstallationMOUNTING THE THERMOSTATS FIG.FIG. InstallationFUEL TANKS AND FUEL LINES SINGLE LINE SYSTEMGAS PIPE SIZING InstallationGAS PIPING FIG.Field Controls Model WMO-1Safety Switch InstallationFUME SENSOR GAS MODELS ONLY FIG.ELECTRIC WIRING InstallationWIRING THE FURNACE DS-103DAMPER CONTROLOIL OR GAS AND WOOD HEATING ONLY 24 Volt Field WiringOIL OR GAS AND WOOD HEATING WITH AIR CONDITIONING CONNECTING SMOKE PIPE InstallationFIG. LESSER CLEARANCES TO COMBUSTIBLEA MANOMETER MUST BE USED TO ACCURATELY ADJUST FLUE DRAFTInstallation MAKE THESE ADJUSTMENTS WHEN INSTALLINGPROPER CHIMNEYS InstallationCHOOSING A CHIMNEY Installation COMBUSTION AIR InstallationFIG. FIG. FIGBTU Per Hour Input InstallationOperating Instructions To start the oil burner on a new installationOIL FIRING THE UNIT STARTING BURNER AFTER IGNITION FAILURETo Start the Gas burner on new installation Gas Firing the UnitOperating Instructions FIG.BEST WOOD TO BURN Operating InstructionsBTU’s EquivalentSTARTING WOOD FIRE WITH GAS OR OIL BURNER Operating InstructionsHAND FIRING WOOD Operating Instructions HOW TO START A COAL FIREWHAT SIZE COAL SHOULD I BURN? MAINTAINING A COAL FIREOPERATING INSTRUCTIONS FOR BURNING COAL Operating InstructionsON 1/2-INCHOPENING GRATES Optional OIL AND WOOD HEATING ONLY Wiring DiagramsWiring Diagrams OIL AND WOOD HEATING WITH A/CWiring Diagrams GAS AND WOOD HEATING ONLYWiring Diagrams GAS AND WOOD HEATING WITH A/CRECOVERING UNBURNED COAL MaintenanceGRATE CARE -ASHREMOVAL ASH DISPOSALCLEANING FURNACE AND CHIMNEY FLUE PIPES MaintenanceSMOKE PIPE, CHIMNEY AND SECONDARY HEAT EXCHANGER Secondary Heat Exchanger Eagle I - HuskyFURNACE BLOWER ADJUSTMENT MaintenanceFIG. FIG. FIG. FIG. DUCT WORK AND BLOWER SPEED ADJUSTMENT MaintenanceTESTING INSTALLATIONS FOR EFFICIENCY MaintenanceFIG. TEST PROCEDURE Step MaintenanceStep StepFIREBRICK PLACEMENT MaintenanceFIREBRICK PLACEMENT Models LWO-112& LWG-112ONLY Fig. Lower RowOIL BURNER MAINTENANCE MaintenanceMAINTENANCE AT THE END OF THE HEATING SEASON MAINTENANCE AT THE START OF THE HEATING SEASONHOW TO PREVENT RUST AND CORROSION MaintenanceDISPOSAL OF ASHES CREOSOTE-FORMATIONAND NEED FOR REMOVALSMOKE IN THE FURNACE ROOM MaintenanceChimney causes FIG.OVER HEATING WHEN BURNING SOLID FUEL AS MaintenanceYOUR PRIMARY SOURCE OF HEAT GAS OR OIL PART OF FURNACE TOO LARGE FOR THE HOMEEAGLE I - HUSKY MODELS LWO-112& LWG-112 Exploded Views & Parts ListLeft Hand Exploded Views & Parts ListRight Hand DescriptionExploded Views & Parts List EAGLE II - POLAR MODELS LWO-168& LWG-168Exploded Views & Parts List Left Hand ShownKey No Left HandExploded Views & Parts List WAYNE MODEL MSR OIL BURNERGUN ASSEMBLY Exploded Views & Parts List BURNER COMPONENTS WAYNE MODEL MSRMSR GUN ASSEMBLY DETAIL Part DescriptionExploded Views & Parts List WAYNE MODEL P250AF-DIN GAS BURNERExploded Views & Parts List BURNER COMPONENTS WAYNE MODEL P250AF-DINPart Description Part NumberCHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDS CIRCULATING FAN PERFORMANCE CURVE CHARTMODELS LWO-112AND LWG-112 THIS CIRCULATING FAN PERFORMANCE CURVEExploded Views & Parts List MODELS LWO-168AND LWG-168CIRCULATING FAN PERFORMANCE CURVE CHART CHART IS FOR DETERMINING MOTOR HORSEPOWER NEEDSSERVICE HINTS- OIL TroubleshootingNotes Assembly Installation Operation Repair Parts HOW TO ORDER REPAIR PARTSYUKONEAGLE OWNERS MANUAL