Bryant 355CAV installation instructions Downflow Applications, Condensate Trap Location

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COLLECTOR BOX

DRAIN TUBE (BLUE)

PLUG

CAP

COLLECTOR BOX

TUBE (GREEN)

COLLECTOR BOX

TUBE (PINK)

COLLECTOR BOX

DRAIN TUBE (BLUE &

WHITE STRIPED)

COLLECTOR BOX

TUBE EXTENSION

CONDENSATE

TRAP

INDUCER HOUSING

(MOLDED) DRAIN

TUBE (VIOLET)

DRAIN TUBE

COUPLING

COLLECTOR BOX

TUBE (GREEN)

CAP

COLLECTOR BOX

DRAIN TUBE (BLUE)

COLLECTOR BOX

TUBE (PINK)

PLUG

COLLECTOR BOX DRAIN TUBE (BLUE & WHITE STRIPED)

COLLECTOR BOX

TUBE EXTENSION

INDUCER HOUSING (MOLDED) DRAIN TUBE (VIOLET)

CONDENSATE

TRAP

COLLECTOR BOX

EXTENSION

DRAIN TUBE

355CAV

A07276

Fig. 9 - Downflow Tube Configuration

(Left-hand Trap Installation)

DOWNFLOW APPLICATIONS

A downflow furnace application is where furnace blower is located above combustion and controls section of furnace, and conditioned air is discharged downwards.

Condensate Trap Location

The condensate trap must be removed from the factory-installed blower shelf location and relocated in selected application location as shown in Fig. 2, 9, or 10.

To relocate condensate trap from the blower shelf to desired location, perform the following:

1.Remove three tubes connected to condensate trap.

2.Remove trap from blower shelf by gently pushing tabs in- ward and rotating trap.

3.Remove casing hole filler cap from casing hole. (See Fig. 2 and 10.)

4.Install casing hole filler cap (factory-supplied in loose parts bag) into blower shelf hole where trap was removed.

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or death.

Casing hole filler cap must be installed in blower shelf hole when condensate trap is relocated to prevent combustion products being drawn in from appliances in the equipment room.

5.Install condensate trap into left-hand side casing hole by inserting tube connection stubs through casing hole and rotating until tabs snap into locking position.

6.Fill unused condensate trap casing holes with plastic filler caps (factory-supplied in loose parts bag).

A07277

Fig. 10 - Downflow Tube Configuration

(Right-Hand Trap Configuration)

Condensate Trap Tubing

NOTE: See Fig. 9 or 10 or tube routing label on main furnace door to check for proper connections.

1.Collector Box Drain Tube

a.Remove factory-installed plug from LOWER collector box drain tube (blue and white striped label).

b.Install removed clamp and plug into UPPER collector box drain tube (blue label) which was connected to con- densate trap.

c.Connect LOWER collector box drain connection to con- densate trap.

(3.) Condensate Trap Located on Left Side of Casing

(a.)Connect LOWER collector box drain tube (blue and white striped label) to condensate trap. Tube does not need to be cut.

(b.)Clamp tube to prevent any condensate leakage. (4.) Condensate Trap Located on Right Side of Casing

(a.)Install drain tube coupling (factory-supplied in loose parts bag) into collector box drain tube (blue and white striped label) which was previ- ously plugged.

(b.)Connect larger diameter drain tube (factory-sup- plied in loose parts bag) to drain tube coupling, extending collector box drain tube for connec- tion to condensate trap.

(c.)Route extended collector box drain tube between gas valve and inlet housing as shown in Fig. 10.

(d.)Determine appropriate length and cut. (e.)Connect to condensate trap.

2.Inducer Housing Drain Tube

a.Remove factory-installed cap and clamp from LOWER inducer housing drain connection.

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Contents Installation Instructions Required Notice for Massachusetts Installations Safety Considerations Table of ContentsEnvironmental Hazard Dimensions In. / mm355CAV Clearances to Combustibles Unit Damage Hazard Electrostatic Discharge ESD PrecautionsCodes and Standards IntroductionProperty Damage Hazard ApplicationsUpflow Application Condensate Trap Tubing Alternate Upflow Orientation Condensate Trap Alternate Upflow OrientationCarbon Monoxide Poisoning Hazard Condensate Trap Freeze Protection Upper Inducer Housing Drain ConnectionCondensate Trap Field Drain Attachment Condensate Trap Location Downflow ApplicationsHorizontal Left SUPPLY-AIR Discharge Applications Horizontal Left Tube ConfigurationCombustion AIR Intake Vent Unit Operation Hazard Property DamageConstruct a Working Platform Condenste Trap Field Drain Attachment Horizontal Right SUPPLY-AIR Discharge ApplicationsLocation Prohibit Installation on BackFIRE, EXPLOSION, Injury or Death Hazard Fire or Death HazardHazardous Locations Leveling Legs If Desired InstallationInstallation in Upflow or Downflow Applications Installation in Horizontal ApplicationsFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts Unit MAY not Operate Fire HazardFIRE, Carbon Monoxide and Poisoning Hazard Fire or Explosion Hazard Gas PipingRemoving Bottom Closure Panel Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Disconnect Switch and FurnaceRemoval of Existing Furnaces from Common Vent Systems AccessoriesFire or Electrical Shock Hazard Fire and Explosion Hazard AIR for Combustion and VentilationPipe Fittings Cement Description Marked on Primers Combustion-Air and Vent Pipe DiameterFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Unit Corrosion Hazard Combustion AIR PipeCombustion Air Termination Ventilated Combustion Air Option Attachment of Combustion Air Intake Housing Plug FittingAttachment of Vent Pipe Vent PipeCombustion Air Termination-Direct Vent / 2-Pipe System Carbon Monoxide Poisoning Property Damage Hazard304.8mm minimum 76.2mm minimum Two-Pipe Termination Kit Direct Vent / 2-Pipe System Only Vent TerminationExtended Exposed Sidewall Pipes Vent Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Number of 90 Elbows Btuh Maximum Allowable Pipe Length Ft MDirect Vent 2-Pipe Only Personal Injury Hazard Condensate DrainMulti-venting and Vent Terminations ApplicationAdditional Setup Switches SW4 START-UP, Adjustment and Safety CheckAir Conditioning A/C Setup Switches Continuous Fan CF Setup SwitchesPrime Condensate Trap with Water Example of Setup Switch in Off PositionWiring Diagram Furnace Setup Switch Description Inducer Housing Drain TubePurge Gas Lines Sequence of OperationTwo-Stage Thermostat and Two-Stage Medium/High Heating Two-Stage Thermostat and Two-Stage Low / High HeatingThermidistat Mode Heat Pump Super Dehumidify ModeContinuous Blower Mode Continuous Blower Speed Selection from ThermostatStep-Modulating Furnace with Single-Speed Air Conditioning Furnace and Two-Speed Heat Pump Pump Furnace and Two-Speed Air ConditionerRedundant Automatic Gas Valve Set Gas Input RateBurner Orifice Altitude AVG. GAS 675 Burner Flame Altitude Derate Multiplier for USASet Thermostat Heat Anticipator Set Temperature RiseGas Rate cu Ft/Hr Check Primary Limit Control ChecklistCheck Safety Controls Check Pressure SwitchesCombustion and Vent Piping Checklist InstallationCatalog No. II355CAV---060---4
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355CAV specifications

The Bryant 355CAV is a state-of-the-art automated vertical machining center designed to enhance precision and efficiency in the manufacturing sector. Renowned for its robust construction, this machine is engineered to handle a broad spectrum of machining tasks, making it suitable for both small and large-scale production environments.

One of the standout features of the Bryant 355CAV is its advanced CNC control system, which provides users with exceptional ease of use. The intuitive user interface allows operators to program complex machining operations with minimal effort, significantly reducing setup times. The machine's high-speed spindle achieves impressive rotational speeds, which allows for quick material removal, ultimately optimizing productivity and throughput.

The Bryant 355CAV exhibits superior rigidity and stability due to its solid cast iron frame and carefully designed structural components. This construction minimizes vibrations during machining, ensuring that even the most intricate parts are produced with high accuracy. The machine's precision ground linear guideways further enhance its performance by providing smooth motion and high load capacity.

Equipped with a large work envelope, the Bryant 355CAV enables manufacturers to accommodate various part sizes and geometries. Additionally, its automatic tool changers can hold a variety of tools, thus facilitating quick transitions between different machining operations without requiring manual intervention. This flexibility is essential for meeting the diverse needs of modern manufacturing.

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Moreover, the Bryant 355CAV features advanced monitoring capabilities, allowing operators to track machine performance in real time. Data analytics from these systems can be utilized to improve operational efficiency, reduce downtime, and enhance predictive maintenance protocols.

In summary, the Bryant 355CAV is a versatile, high-performance machining center that showcases cutting-edge features and technologies. Its combination of user-friendly controls, sturdy construction, energy efficiency, and advanced monitoring positions it as a vital asset for manufacturers aiming to elevate their productivity and precision in an increasingly competitive landscape.