Bryant 355CAV installation instructions Horizontal Left SUPPLY-AIR Discharge Applications

Page 12

 

 

 

 

 

 

PLUG

 

 

 

 

 

 

 

 

 

AUXILIARY “J” BOX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAP

 

 

 

 

 

COLLECTOR BOX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN TUBE (BLUE &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE STRIPED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

355CAV

 

 

 

 

 

 

 

 

 

 

 

 

CONDENSATE

 

 

 

 

 

COLLECTOR BOX

 

 

 

 

 

 

 

 

TRAP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TUBE (GREEN)

COLLECTOR BOX

 

INDUCER HOUSING

 

(MOLDED) DRAIN

TUBE EXTENSION

 

TUBE (VIOLET)

 

COLLECTOR BOX

 

COLLECTOR BOX

 

 

 

 

 

 

 

EXTENSION

 

DRAIN TUBE (BLUE)

 

 

 

 

 

 

DRAIN TUBE

DRAIN TUBE

COLLECTOR BOX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TUBE (PINK)

 

 

 

 

 

 

 

 

 

COUPLING

 

 

 

 

 

 

 

 

 

 

 

A07278

Fig. 11 - Horizontal Left Tube Configuration

b.Remove and discard UPPER (molded) inducer housing drain tube which was previously connected to condensate trap.

c.Install cap and clamp on UPPER inducer housing drain connection where molded drain tube was removed.

d.Use inducer housing drain tube (violet label and factory- supplied in loose parts bag) to connect LOWER inducer housing drain connection to the condensate trap.

e.Connect inducer housing drain connection to condensate trap.

(1.) Condensate Trap Located on Left Side of Casing (a.)Determine appropriate length and cut. (b.)connect tube to condensate trap.

(c.)Clamp tube to prevent any condensate leakage.

(2.) Condensate Trap Located on Right Side of Casing

(a.)Route inducer housing drain tube (violet label) directly from inducer housing to condensate trap.

(b.)Determine appropriate length and cut. (c.)Connect tube to condensate trap.

(d.)Clamp tube to prevent any condensate leakage.

3.Relief Port Tube

Refer to Pressure Switch Tubing section for connection procedure.

Condensate Trap Field Drain Attachment

Refer to Condensate Drain section for recommendations and procedures.

Pressure Switch Tubing

One collector box pressure tube (pink label) is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications. The tube

MUST be disconnected and used or the condensate trap relief port tube. The other collector box pressure tube (green label) which was factory connected to the condensate trap relief port connection MUST be connected to the pressure switch in DOWNFLOW or HORIZONTAL RIGHT applications.

NOTE: See Fig. 9 or 10 or tube routing label on man furnace door to check for proper connections.

Relocate tubes as described below.

1.Disconnect collector box pressure tube (pink label) at- tached to pressure switch.

2.Extend collector box pressure tube (green label) which was previously connected to condensate trap relief port connection by splicing to small diameter tube (factory- supplied in loose parts bag).

3.Connect collector box pressure tube (green label) to pres- sure switch connection labeled COLLECTOR BOX.

4.Extend collector box pressure tube (pink label) which was previously connected to pressure switch by splicing to re- maining small diameter tube (factory-supplied in loose parts bag).

5.Route this extended tube (pink label) to condensate trap relief port connection.

6.Determine appropriate length, cut, and connect tube.

7.Clamp tube to relief port connection.

Condensate Trap Freeze Protection

Refer to Condensate Drain Protection section for recommendations and procedures.

HORIZONTAL LEFT (SUPPLY-AIR DISCHARGE) APPLICATIONS

A horizontal left furnace application is where furnace blower is located to the right of combustion and controls section of furnace, and conditioned air is discharged to the left.

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Contents Installation Instructions Required Notice for Massachusetts Installations Table of Contents Safety ConsiderationsDimensions In. / mm Environmental Hazard355CAV Clearances to Combustibles Electrostatic Discharge ESD Precautions Codes and StandardsIntroduction Unit Damage HazardApplications Upflow ApplicationProperty Damage Hazard Condensate Trap Alternate Upflow Orientation Carbon Monoxide Poisoning Hazard Condensate Trap Tubing Alternate Upflow Orientation Upper Inducer Housing Drain Connection Condensate Trap Field Drain AttachmentCondensate Trap Freeze Protection Downflow Applications Condensate Trap LocationHorizontal Left Tube Configuration Horizontal Left SUPPLY-AIR Discharge ApplicationsCombustion AIR Intake Vent Property Damage Construct a Working PlatformUnit Operation Hazard Horizontal Right SUPPLY-AIR Discharge Applications Condenste Trap Field Drain AttachmentProhibit Installation on Back LocationFire or Death Hazard Hazardous LocationsFIRE, EXPLOSION, Injury or Death Hazard Installation Installation in Upflow or Downflow ApplicationsInstallation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts Fire Hazard FIRE, Carbon Monoxide and Poisoning HazardUnit MAY not Operate Gas Piping Fire or Explosion HazardRemoving Bottom Closure Panel Wiring Electrical Shock HazardDisconnect Switch and Furnace Electrical Shock and Fire HazardAccessories Fire or Electrical Shock HazardRemoval of Existing Furnaces from Common Vent Systems AIR for Combustion and Ventilation Fire and Explosion HazardCombustion-Air and Vent Pipe Diameter Pipe Fittings Cement Description Marked on PrimersFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Combustion AIR Pipe Unit Corrosion HazardAttachment of Combustion Air Intake Housing Plug Fitting Combustion Air Termination Ventilated Combustion Air OptionVent Pipe Combustion Air Termination-Direct Vent / 2-Pipe SystemCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Vent Termination Extended Exposed Sidewall PipesVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Maximum Allowable Pipe Length Ft M Number of 90 Elbows BtuhDirect Vent 2-Pipe Only Condensate Drain Multi-venting and Vent TerminationsApplication Personal Injury HazardSTART-UP, Adjustment and Safety Check Air Conditioning A/C Setup SwitchesContinuous Fan CF Setup Switches Additional Setup Switches SW4Example of Setup Switch in Off Position Prime Condensate Trap with WaterWiring Diagram Inducer Housing Drain Tube Furnace Setup Switch DescriptionSequence of Operation Purge Gas LinesTwo-Stage Thermostat and Two-Stage Low / High Heating Two-Stage Thermostat and Two-Stage Medium/High HeatingThermidistat Mode Super Dehumidify Mode Continuous Blower ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Pump Furnace and Two-Speed Air Conditioner Furnace and Two-Speed Heat PumpSet Gas Input Rate Redundant Automatic Gas ValveBurner Orifice Altitude AVG. GAS 675 Altitude Derate Multiplier for USA Burner FlameSet Temperature Rise Gas Rate cu Ft/HrSet Thermostat Heat Anticipator Checklist Check Safety ControlsCheck Pressure Switches Check Primary Limit ControlChecklist Installation Combustion and Vent PipingCatalog No. II355CAV---060---4
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