Bryant 355CAV installation instructions Two-Stage Thermostat and Two-Stage Low / High Heating

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and operate the inducer motor IDM at full speed until flame is no longer proved.

5.Inducer Speed Change — If the cycle starts in medium heat, the furnace control CPU reduces the inducer speed slightly after flame sense. If cycle starts in high-heat, the furnace control CPU increases the inducer speed after flame sense. The reduction in speed in medium-heat is to optimize combustion for maximum efficiency.

6.Blower-On delay — If the burner flame is proven the blower-ON delay for medium-heat and high-heat are as follows:

Medium-heat — 60 seconds after the gas valve GV-M is opened the blower motor BLWM is turned ON at low- or medium-heat airflow.

High-heat — 35 seconds after the gas valve GV-M is opened the BLWM is turned ON at high-heat airflow. Simultaneously, the humidifier terminal HUM and elec- tronic air cleaner terminal EAC-1 are energized and re- main energized throughout the heating cycle.

7.Switching from Medium- to Low-Heat — If the fur- nace control switches from medium-heat to low-heat, the furnace control will turn the blower ON at low-heat air- flow, energize the HPSR relay to open the NC contact, and slowly decrease the inducer motor speed. When the HPSR relay is energized and the NC contact opens the throttling valve TV is deenergized and the gas flow reduces to low- heat rate.

Switching from Low- to Medium-Heat — If the fur- nace control CPU switches from low-heat to medium- heat, the furnace control CPU will de-energize the HPSR relay to close the NC contact and slowly increase the in- ducer motor speed until the medium-heat pressure switch MPS closes. When the medium-heat pressure switch MPS closes, the throttling valve solenoid TV is energized and the inducer motor RPM is noted by the furnace control CPU. The RPM is used to evaluate vent system resistance. This evaluation is then used to determine the required RPM necessary to operate the inducer motor in medium- heat and high-heat mode. The blower motor BLWM will transition to medium-heat airflow five seconds after the furnace control CPU switches from low-heat to medium- heat.

Switching from Low- to High-Heat — If the furnace control CPU switches from low-heat to high-heat, the fur- nace control CPU will de-energize the HPSR relay to close the NC contact and slowly increase the inducer mo- tor speed until the medium-heat pressure switch MPS closes. When the medium-heat pressure switch MPS closes, the throttling valve solenoid TV is energized and the inducer motor RPM is noted by the furnace control CPU. The RPM is used to evaluate vent system resistance. This evaluation is then used to determine the required RPM necessary to operate the inducer motor in medium- and high-heat mode. The blower motor BLWM will trans- ition to high-heat airflow five seconds after the furnace control CPU switches from low-heat to high-heat. As the inducer RPM gradually increases the high-heat pressure switch HPS closes and the gas valve solenoid GV-HI is energized.

Switching from Medium- to High-Heat — If the fur- nace control CPU switches from medium-heat to high- heat, the furnace control CPU will gradually increase the inducer motor speed to the required high-heat RPM. The blower motor BLWM will transition to high-heat airflow five seconds after the furnace control CPU switches from medium-heat to high heat. As the inducer RPM gradually increases the high-heat pressure switch HPS closes and the gas valve solenoid GV-HI is energized.

Switching from High- to Medium- or Low-Heat

The furnace control CPU will not switch from high-heat to medium- or low-heat while the thermostat R to W cir- cuit is closed when using a single-stage thermostat.

8.Blower-Off Delay — When the thermostat is satisfied, the R to W circuit is opened, de-energizing the gas valve GV-M, stopping gas flow to the burners, and de-energiz- ing the throttling valve TV, and humidifier terminal HUM. The inducer motor IDM will remain energized for a 15-second post-purge period. The blower motor BLWM and air cleaner terminal EAC-1 will remain energized at low-heat airflow or transition to low-heat airflow for 90, 120, 150, or 180 seconds (depending on selection at blower-OFF delay switches). The furnace control CPU is factory-set for a 120-second blower- OFF delay.

Two-Stage Thermostat and Two-Stage Low / High Heating

See Fig. 58 for thermostat connections.

NOTE: In this mode the low-heat only switch SW1-2 must be ON to select the low-heat only operation mode in response to closing the thermostat R to W1 circuit. Closing the thermostat R to W1-and-W2 circuits always causes high-heat operation, regardless of the setting of the low-heat only switch.

The furnace will start up in either medium-, or high-heat. The furnace will operate in low-heat after starting and operating for 1 minute at medium-heat before transitioning to low-heat.

The wall thermostat ”calls for heat”, closing the R to W1 circuit for low-heat or closing the R to W1-and-W2 circuits for high-heat. The furnace control performs a self-check, and verifies the low-heat and medium-heat pressure switch contacts LPS and MPS are open, then de-energizes the HPSR relay to close the NC contact.

The start up and shut down functions and delays described above apply to the 2-stage low/high heating mode as well, except for switching from high- to low-heat.

1.Switching from High- to Low-Heat — If the thermostat R to W2 circuit opens, and the R to W1 circuit remains closed, the furnace control CPU will gradually decrease the inducer motor speed to the required medium-heat RPM. When the inducer motor IDM reduces pressure suf- ficiently, the high heat pressure switch HPS will open and the high-heat gas valve solenoid GV-HI will be de-ener- gized. The gas valve solenoid GV-M will remain ener- gized as long as the low-heat pressure switch LPS remains closed. When the inducer motor speed gets within 15% of the required medium-heat RPM the furnace control CPU will start a 5 second blower airflow change delay. After the 5 second blower airflow change delay is completed the blower airflow will transition to low-heat airflow. At this point the furnace control CPU will energize the HPSR re- lay to open the NC contact and slowly decrease the in- ducer motor speed to the required low-heat RPM. When the HPSR relay is energized and the NC contact opens the throttling valve TV is de-energized and the gas flow re- duces to low-heat rate. When the inducer motor IDM re- duces pressure sufficiently, the medium-heat pressure switch MPS will open.

Two-Stage Thermostat and Two-Stage Medium/High

Heating

See Fig. 58 for thermostat connections.

NOTE: In this mode the medium-heat only switch SW4-2 must be ON to select the medium-heat only operation mode in response to closing the thermostat R to W1 circuit. Closing the thermostat R to W1-and-W2 circuits always causes high-heat operation, regardless of the setting of the medium-heat only switch.

The wall thermostat ”calls for heat”, closing the R to W1 circuit for medium-heat or closing the R to W1-and-W2 circuits for

355CAV

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Contents Installation Instructions Required Notice for Massachusetts Installations Safety Considerations Table of ContentsEnvironmental Hazard Dimensions In. / mm355CAV Clearances to Combustibles Codes and Standards Electrostatic Discharge ESD PrecautionsIntroduction Unit Damage HazardUpflow Application ApplicationsProperty Damage Hazard Carbon Monoxide Poisoning Hazard Condensate Trap Alternate Upflow OrientationCondensate Trap Tubing Alternate Upflow Orientation Condensate Trap Field Drain Attachment Upper Inducer Housing Drain ConnectionCondensate Trap Freeze Protection Condensate Trap Location Downflow ApplicationsHorizontal Left SUPPLY-AIR Discharge Applications Horizontal Left Tube ConfigurationCombustion AIR Intake Vent Construct a Working Platform Property DamageUnit Operation Hazard Condenste Trap Field Drain Attachment Horizontal Right SUPPLY-AIR Discharge ApplicationsLocation Prohibit Installation on BackHazardous Locations Fire or Death HazardFIRE, EXPLOSION, Injury or Death Hazard Installation in Upflow or Downflow Applications InstallationInstallation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts FIRE, Carbon Monoxide and Poisoning Hazard Fire HazardUnit MAY not Operate Fire or Explosion Hazard Gas PipingRemoving Bottom Closure Panel Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Disconnect Switch and FurnaceFire or Electrical Shock Hazard AccessoriesRemoval of Existing Furnaces from Common Vent Systems Fire and Explosion Hazard AIR for Combustion and VentilationPipe Fittings Cement Description Marked on Primers Combustion-Air and Vent Pipe DiameterFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Unit Corrosion Hazard Combustion AIR PipeCombustion Air Termination Ventilated Combustion Air Option Attachment of Combustion Air Intake Housing Plug FittingCombustion Air Termination-Direct Vent / 2-Pipe System Vent PipeCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Extended Exposed Sidewall Pipes Vent TerminationVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Number of 90 Elbows Btuh Maximum Allowable Pipe Length Ft MDirect Vent 2-Pipe Only Multi-venting and Vent Terminations Condensate DrainApplication Personal Injury HazardAir Conditioning A/C Setup Switches START-UP, Adjustment and Safety CheckContinuous Fan CF Setup Switches Additional Setup Switches SW4Prime Condensate Trap with Water Example of Setup Switch in Off Position Wiring Diagram Furnace Setup Switch Description Inducer Housing Drain TubePurge Gas Lines Sequence of OperationTwo-Stage Thermostat and Two-Stage Medium/High Heating Two-Stage Thermostat and Two-Stage Low / High HeatingThermidistat Mode Continuous Blower Mode Super Dehumidify ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Furnace and Two-Speed Heat Pump Pump Furnace and Two-Speed Air ConditionerRedundant Automatic Gas Valve Set Gas Input RateBurner Orifice Altitude AVG. GAS 675 Burner Flame Altitude Derate Multiplier for USAGas Rate cu Ft/Hr Set Temperature RiseSet Thermostat Heat Anticipator Check Safety Controls ChecklistCheck Pressure Switches Check Primary Limit ControlCombustion and Vent Piping Checklist InstallationCatalog No. II355CAV---060---4
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