Bryant 355CAV installation instructions Electrical Shock Hazard, Wiring

Page 25

Table 3 – Maximum Capacity of Pipe*

NOMINAL

INTERNAL

 

LENGTH OF PIPE --- FT (M)

 

IRON

 

 

 

 

 

 

 

PIPE

DIA.

 

 

 

 

 

10

20

30

40

50

SIZE

IN. (MM)

IN. (MM)

 

(3.0)

(6.0)

(9.1)

(12.1)

(15.2)

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2 (13)

0.622 (158)

175

120

97

82

73

 

 

 

 

 

 

 

3/4 (19)

0.824 (21)

360

250

200

170

151

1 (25)

1.049 (27)

680

465

375

320

285

1-1/4 (32)

1.380 (35)

1400

950

770

660

580

1-1/2 (38)

1.610 (41)

2100

1460

1180

990

900

 

 

 

 

 

 

 

*Cubic ft. of gas per hr for gas pressure of 0.5 psig (14--- in. wc) or less, and a pressure drop of 0.5--- in. wc (based on a 0.60 specific gravity gas). Ref: Table 9--- 2 NFPA 54--- 2002.

NOTE: The gas valve inlet pressure tap connection is suitable to use as test gauge connection providing test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas valve. (See Fig. 60.)

Piping should be pressure and leak tested in accordance with NFGC in the United States or CAN/CSA-B149.1-05 in Canada, local, and national plumbing and gas codes before the furnace has been connected. If pressure exceeds 0.5 psig (14-in. wc), gas supply pipe must be disconnected from furnace and capped before pressure test.

If test pressure is equal to or less than 0.5 psig (14-in. wc), turn off electric shutoff switch located on gas valve before test. It is recommended that ground joint union be loosened before pressure testing. After all connections have been made, purge lines and check for leakage at furnace prior to placing it into service.

The gas supply pressure shall be within the maximum (13.6-in. wc) and minimum (4.5-in. wc) inlet supply pressures marked on the rating plate with the furnace burners ON at HI-HEAT and OFF.

Electrical Connections

See Fig. 29 for field wiring diagram showing typical field 115-v and 24-v wiring. Check all factory and field electrical connections for tightness.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Blower access door switch opens 115-v power to furnace control. No component operation can occur. Do not bypass or close switch with panel removed.

!WARNING

UNIT MAY NOT OPERATE

Failure to follow this caution may result in intermittent unit operation.

Furnace control must be grounded for proper operation or control will lock out. Control is grounded through green/yellow wire connected to gas valve and burner box screw.

115-v Wiring

Before proceeding with electrical connections, make certain that voltage, frequency, and phase correspond to that specified on furnace rating plate. Also, check to be sure that service provided by power supply is sufficient to handle load imposed by this equipment. Refer to rating plate or Table 4 for equipment electrical specifications.

Make all electrical connections in accordance with National Electrical Code (NEC) ANSI/NFPA 70-2008 and any local codes or ordinances that might apply. For Canadian installations, all electrical connections must be made in accordance with Canadian Electrical Code CSA C22.1 or authorities having jurisdiction.

Field-supplied wiring shall conform with the limitations of 63_F (33_C) rise.

The furnace must be electrically grounded in accordance with local codes; or in the absence of local codes, with the National Electric Code ANSI/NFPA 70 and/or the Canadian Electric Code, CSA C22.1, Part I, if an external electrical source is utilized.

Use a separate branch electrical circuit containing a properly sized fuse or circuit breaker for this furnace. See Table 4 for wire size and fuse specifications. A disconnecting means must be located within sight from and readily accessible to furnace.

NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect or furnace is not grounded properly, furnace control status code indicator light will flash rapidly and furnace will NOT operate.

!WARNING

FIRE HAZARD

Failure to follow this warning could result in personal injury, death, or property damage.

Do not connect aluminum wire between disconnect switch and furnace. Use only copper wire. (See Fig. 30.)

355CAV

25

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Contents Installation Instructions Required Notice for Massachusetts Installations Safety Considerations Table of ContentsEnvironmental Hazard Dimensions In. / mm355CAV Clearances to Combustibles Codes and Standards Electrostatic Discharge ESD PrecautionsIntroduction Unit Damage HazardUpflow Application ApplicationsProperty Damage Hazard Carbon Monoxide Poisoning Hazard Condensate Trap Alternate Upflow OrientationCondensate Trap Tubing Alternate Upflow Orientation Condensate Trap Field Drain Attachment Upper Inducer Housing Drain ConnectionCondensate Trap Freeze Protection Condensate Trap Location Downflow ApplicationsHorizontal Left SUPPLY-AIR Discharge Applications Horizontal Left Tube ConfigurationCombustion AIR Intake Vent Construct a Working Platform Property DamageUnit Operation Hazard Condenste Trap Field Drain Attachment Horizontal Right SUPPLY-AIR Discharge ApplicationsLocation Prohibit Installation on BackHazardous Locations Fire or Death HazardFIRE, EXPLOSION, Injury or Death Hazard Installation in Upflow or Downflow Applications InstallationInstallation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts FIRE, Carbon Monoxide and Poisoning Hazard Fire HazardUnit MAY not Operate Fire or Explosion Hazard Gas PipingRemoving Bottom Closure Panel Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Disconnect Switch and FurnaceFire or Electrical Shock Hazard AccessoriesRemoval of Existing Furnaces from Common Vent Systems Fire and Explosion Hazard AIR for Combustion and VentilationPipe Fittings Cement Description Marked on Primers Combustion-Air and Vent Pipe DiameterFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Unit Corrosion Hazard Combustion AIR PipeCombustion Air Termination Ventilated Combustion Air Option Attachment of Combustion Air Intake Housing Plug FittingCombustion Air Termination-Direct Vent / 2-Pipe System Vent PipeCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Extended Exposed Sidewall Pipes Vent TerminationVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Number of 90 Elbows Btuh Maximum Allowable Pipe Length Ft MDirect Vent 2-Pipe Only Multi-venting and Vent Terminations Condensate DrainApplication Personal Injury HazardAir Conditioning A/C Setup Switches START-UP, Adjustment and Safety CheckContinuous Fan CF Setup Switches Additional Setup Switches SW4Prime Condensate Trap with Water Example of Setup Switch in Off PositionWiring Diagram Furnace Setup Switch Description Inducer Housing Drain TubePurge Gas Lines Sequence of OperationTwo-Stage Thermostat and Two-Stage Medium/High Heating Two-Stage Thermostat and Two-Stage Low / High HeatingThermidistat Mode Continuous Blower Mode Super Dehumidify ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Furnace and Two-Speed Heat Pump Pump Furnace and Two-Speed Air ConditionerRedundant Automatic Gas Valve Set Gas Input RateBurner Orifice Altitude AVG. GAS 675 Burner Flame Altitude Derate Multiplier for USAGas Rate cu Ft/Hr Set Temperature RiseSet Thermostat Heat Anticipator Check Safety Controls ChecklistCheck Pressure Switches Check Primary Limit ControlCombustion and Vent Piping Checklist InstallationCatalog No. II355CAV---060---4
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355CAV specifications

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