Bryant 355CAV Condensate Trap Alternate Upflow Orientation, Carbon Monoxide Poisoning Hazard

Page 9

BLOWER SHELF

FURNACE

CONDENSATE

 

 

 

 

 

DOOR

 

 

 

 

 

TRAP

 

 

 

 

CONDENSATE

 

FURNACE

 

 

 

 

 

 

 

TRAP (INSIDE)

 

 

FURNACE

DOOR

 

FURNACE

 

 

 

 

 

SIDE

 

 

 

SIDE

 

 

 

 

 

 

 

 

 

 

 

 

4 78 (124mm)

4

 

 

 

 

 

 

 

(102mm)

5 3 4(146mm)

 

5 3 4 (146mm)

 

 

 

 

 

 

4

 

 

 

 

 

 

(102mm)

 

 

 

26 1 4

 

 

26 1 4

3

4

 

FIELD

11 2

FIELD

(667mm)

 

 

(19mm)

ALTERNATE DRAIN

DRAIN

(667mm)

(38mm)

DRAIN

 

 

 

CONN

 

 

CONN

 

 

 

TUBE LOCATION

 

 

 

 

 

 

 

 

 

 

SIDE VIEW

 

 

 

 

FRONT VIEW

END VIEW

FRONT VIEW

CONDENSATE TRAP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN TUBE LOCATION

 

 

 

 

 

 

 

 

 

 

DOWNFLOW AND ALTERNATE

HORIZONTAL

 

 

 

 

 

 

 

 

 

 

 

 

 

UPFLOW APPLICATIONS

 

 

 

 

 

 

 

 

EXTERNAL UPFLOW APPLICATIONS

APPLICATIONS

 

SLOT FOR SCREW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HORIZONTAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

APPLICATION

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4 OD

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COLLECTOR BOX TO

 

 

 

 

 

 

 

 

11 2 (88mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

TRAP RELIEF PORT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2 OD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDUCER HOUSING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(19mm)

3 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8 OD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COLLECTOR BOX

 

 

 

 

 

 

 

 

 

 

 

 

 

(181mm) 71 8

DRAIN CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

SCREW HOLE FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13 4 (44mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPFLOW OR DOWN-

 

 

 

 

 

 

 

 

 

 

 

 

 

(3mm) 7 8

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOW APPLICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE TIE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

21 4

 

 

 

 

 

 

 

 

GUIDES

 

 

 

 

 

 

 

 

 

 

1/2 IN. PVC OR CPVC

 

 

 

 

 

 

 

 

 

 

 

 

(WHEN USED)

 

 

(57mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRONT VIEW

SIDE VIEW

 

 

A07459

Fig. 6 - Condensate Trap

355CAV

NOTE: Failure to use CPVC elbows may allow drain to kink, preventing draining.

k.Connect larger diameter drain tube and clamp (factory- supplied in loose parts bag) to condensate trap and clamp securely.

l.Route tube to coupling and cut to appropriate length.

m.Attach tube to coupling and clamp securely.

Condensate Trap (Alternate Upflow Orientation)

An alternate location for the condensate trap is the left-hand side of casing. (See Fig. 2 and 8.)

NOTE: If the alternate left-hand side of casing location is used, the factory-connected drain and relief port tubes must be disconnected and modified for attachment. See Condensate Trap Tubing (Alternate Upflow Orientation) section for tubing attachment.

To relocate condensate trap to the left-hand side, perform the following:

1.Remove three tubes connected to condensate trap.

2.Remove trap from blower shelf by gently pushing tabs in- ward and rotating trap.

3.Install casing hole filler cap (factory-supplied in loose parts bag) into blower shelf hole where trap was removed.

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or death.

Casing hole filler cap must be installed in blower shelf hole when condensate trap is relocated to prevent combustion products being drawn in from appliances in the equipment room.

4.Install condensate trap into left-hand casing hole by in- serting tube connection stubs through casing hole and ro- tating until tabs snap into locking position.

5.Fill unused condensate trap casing holes with plastic filler caps (factory-supplied in loose parts bag).

Condensate Trap Tubing (Alternate Upflow Orientation)

NOTE: See Fig. 8 or tube routing label on main furnace door to confirm location of these tubes.

9

Image 9
Contents Installation Instructions Required Notice for Massachusetts Installations Safety Considerations Table of ContentsEnvironmental Hazard Dimensions In. / mm355CAV Clearances to Combustibles Codes and Standards Electrostatic Discharge ESD PrecautionsIntroduction Unit Damage HazardApplications Upflow ApplicationProperty Damage Hazard Condensate Trap Alternate Upflow Orientation Carbon Monoxide Poisoning HazardCondensate Trap Tubing Alternate Upflow Orientation Upper Inducer Housing Drain Connection Condensate Trap Field Drain AttachmentCondensate Trap Freeze Protection Condensate Trap Location Downflow ApplicationsHorizontal Left SUPPLY-AIR Discharge Applications Horizontal Left Tube ConfigurationCombustion AIR Intake Vent Property Damage Construct a Working PlatformUnit Operation Hazard Condenste Trap Field Drain Attachment Horizontal Right SUPPLY-AIR Discharge ApplicationsLocation Prohibit Installation on BackFire or Death Hazard Hazardous LocationsFIRE, EXPLOSION, Injury or Death Hazard Installation in Upflow or Downflow Applications InstallationInstallation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts Fire Hazard FIRE, Carbon Monoxide and Poisoning HazardUnit MAY not Operate Fire or Explosion Hazard Gas PipingRemoving Bottom Closure Panel Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Disconnect Switch and FurnaceAccessories Fire or Electrical Shock HazardRemoval of Existing Furnaces from Common Vent Systems Fire and Explosion Hazard AIR for Combustion and VentilationPipe Fittings Cement Description Marked on Primers Combustion-Air and Vent Pipe DiameterFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Unit Corrosion Hazard Combustion AIR PipeCombustion Air Termination Ventilated Combustion Air Option Attachment of Combustion Air Intake Housing Plug FittingCombustion Air Termination-Direct Vent / 2-Pipe System Vent PipeCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Extended Exposed Sidewall Pipes Vent TerminationVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Number of 90 Elbows Btuh Maximum Allowable Pipe Length Ft MDirect Vent 2-Pipe Only Multi-venting and Vent Terminations Condensate DrainApplication Personal Injury HazardAir Conditioning A/C Setup Switches START-UP, Adjustment and Safety CheckContinuous Fan CF Setup Switches Additional Setup Switches SW4Prime Condensate Trap with Water Example of Setup Switch in Off PositionWiring Diagram Furnace Setup Switch Description Inducer Housing Drain TubePurge Gas Lines Sequence of OperationTwo-Stage Thermostat and Two-Stage Medium/High Heating Two-Stage Thermostat and Two-Stage Low / High HeatingThermidistat Mode Continuous Blower Mode Super Dehumidify ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Furnace and Two-Speed Heat Pump Pump Furnace and Two-Speed Air ConditionerRedundant Automatic Gas Valve Set Gas Input RateBurner Orifice Altitude AVG. GAS 675 Burner Flame Altitude Derate Multiplier for USASet Temperature Rise Gas Rate cu Ft/HrSet Thermostat Heat Anticipator Check Safety Controls ChecklistCheck Pressure Switches Check Primary Limit ControlCombustion and Vent Piping Checklist InstallationCatalog No. II355CAV---060---4
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