Bryant 355CAV START-UP, Adjustment and Safety Check, Air Conditioning A/C Setup Switches

Page 44

355CAV

1.Fold heat tape in half and wrap on itself 3 times.

2.Locate heat tape between sides of condensate trap back. (See Fig. 46.)

3.Use wire ties to secure heat tape in place. Wire ties can be positioned in notches of condensate trap sides. (See Fig. 46.)

4.Wrap field drain pipe with remaining heat tape, approxim- ately 1 wrap per ft. (.3M).

5.When using field-supplied heat tape, follow heat tape manufacturer’s instructions for all other installation guidelines.

START-UP, ADJUSTMENT AND SAFETY

CHECK

Step 1 — General

1.Furnace must have a 115-v power supply properly con- nected and grounded.

NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control status indicator light flashes rapidly and furnace does not operate.

2.Thermostat wire connections at terminals R, W/W1, G, and Y/Y2 must be made at 24-v terminal block on furnace control.

3.Natural gas service pressure must not exceed 0.5 psig (14- in. wc), but must be no less than 0.16 psig (4.5-in. wc).

4.Blower access panel must be in place to complete 115-v electrical circuit to furnace.

!CAUTION

UNIT MAY NOT OPERATE

Failure to follow this caution may result in intermittent unit operation or performance satisfaction.

These furnaces are equipped with a manual reset limit switch in burner box. This switch opens and shuts off power to the gas valve if an overheat condition (flame rollout) occurs in burner enclosure. Correct inadequate combustion-air supply or improper venting condition before resetting switch. DO NOT jumper this switch.

Before operating furnace, check flame rollout manual reset switch for continuity. If necessary, press button to reset switch.

Step 2 — Select Setup Switch Positions

Air Conditioning (A/C) Setup Switches

The air conditioning setup switches are used to match furnace airflow to cooling unit used.

To set the desired cooling airflow:

1.Remove main furnace door and blower access panel.

2.Locate A/C setup switches on furnace control. (See Fig. 33.)

3.Determine air conditioning tonnage used.

4.Use Fig. 47 or wiring schematic to determine proper setup position of A/C switches. (See Fig. 48 and Fig. 49.)

NOTE: Excessive airflow caused by improper A/C switch setup may cause condensate blow-off in cooling mode.

5.Replace main furnace door and blower access panel. NOTE: EAC-1 terminal is energized whenever blower operates. HUM terminal is only energized when blower is energized in heating.

Continuous Fan (CF) Setup Switches

The CF setup switches are used to select desired airflow when thermostat is in continuous fan mode or to select low-cooling airflow for two-speed cooling units. This setup feature allows

continuous fan airflow or low-cooling airflow to be adjusted. To set desired continuous fan airflow or low-cooling airflow:

1.Remove main furnace door and blower access panel.

2.Locate CF setup switches on furnace control. (See Fig. 33.)

3.Determine desired continuous fan airflow or low-cooling airflow.

4.Use Fig. 47 or wiring schematic to determine proper setup position of CF switches. (See Fig. 48 and Fig. 49.)

5.Replace main furnace door and blower access panel.

AIR CONDITIONING (A/C) OR CONTINUOUS-FAN (CF)

AIRFLOW SELECTION CHART

BASED ON 350 CFM/TON (SETUP SWITCH SW1-5 OFF)

SETUP SWITCH SW3 POSITIONS

MODEL

SIZE

060, 3.5T080

DEF.

525 2

700

 

875

 

1050 1

1225

1225

1225

5T080, 100

DEF.

700 2

875

 

1050

1225

1400

1750 1

1750

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

DEF.

700

 

875 2

1050

1225

1400

1750 1

2100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BASED ON 400 CFM/TON (SETUP SWITCH SW1-5 ON)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

 

 

 

 

 

SETUP SWITCH SW3 POSITIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIZE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

060, 3.5T080

DEF.

600 2

800

 

1000

1200 1

1400

1400

1400

 

 

 

 

 

 

 

 

 

5T080, 100

DEF.

800 2

1000

1200

1400

1600

2000 1

2000

 

 

 

 

 

 

 

 

 

 

120

DEF.

800

 

1000 2

1200

1400

1600

2000 1

2100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.DEFAULT A/C AIRFLOW WHEN A/C SWITCHES ARE IN OFF POSITION

2.DEFAULT CONT. FAN AIRFLOW WHEN CF SWITCHES ARE IN OFF POSITION

3.SWITCH POSITIONS ARE ALSO SHOWN ON FURNACE WIRING DIAGRAM

A07424

Fig. 47 - A/C or CF Airflow Selection Chart Based on 350

and 400 CFM/Ton

Setup Switches (SW1)

The furnace control has 8 setup switches that may be set to meet the application requirements. To set these setup switches for the appropriate requirement:

1.Remove main furnace door and blower access panel.

2.Locate setup switches on furnace control. (See Fig. 33.)

3.See Table 9 for setup switch description. (See Fig. 48 and Fig. 49.)

4.Replace main furnace door and blower access panel.

NOTE: If a bypass humidifier is used, setup switch SW1-3 (Low Heat Rise Adjust) should be in ON position. This compensates for the increased temperature in return air resulting from bypass.

NOTE: If modulating dampers are used, blower motor automatically compensates for modulating dampers.

Additional Setup Switches (SW4)

The furnace control has 3 additional setup switches labeled SW4. (See Fig. 33.) Setup switch SW4-2 can be used to lock the furnace into medium heat. When setup switch SW4-2 is ON the furnace will remain at medium heat until W/W1 is de-energized to end a heating cycle or when both W/W1 and W2 are energized. When both W/W1 and W2 are energized the furnace will run at high heat. The other 2 setup switches are currently not used for anything. When setup switch SW4-2 is ON it will over ride setup switch SW1-2 if it is ON. To activate setup switch SW4-2:

1. Remove main furnace door and blower access panel.

44

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Contents Installation Instructions Required Notice for Massachusetts Installations Table of Contents Safety ConsiderationsDimensions In. / mm Environmental Hazard355CAV Clearances to Combustibles Electrostatic Discharge ESD Precautions Codes and StandardsIntroduction Unit Damage HazardProperty Damage Hazard ApplicationsUpflow Application Condensate Trap Tubing Alternate Upflow Orientation Condensate Trap Alternate Upflow OrientationCarbon Monoxide Poisoning Hazard Condensate Trap Freeze Protection Upper Inducer Housing Drain ConnectionCondensate Trap Field Drain Attachment Downflow Applications Condensate Trap LocationHorizontal Left Tube Configuration Horizontal Left SUPPLY-AIR Discharge ApplicationsCombustion AIR Intake Vent Unit Operation Hazard Property DamageConstruct a Working Platform Horizontal Right SUPPLY-AIR Discharge Applications Condenste Trap Field Drain AttachmentProhibit Installation on Back LocationFIRE, EXPLOSION, Injury or Death Hazard Fire or Death HazardHazardous Locations Installation Installation in Upflow or Downflow ApplicationsInstallation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts Unit MAY not Operate Fire HazardFIRE, Carbon Monoxide and Poisoning Hazard Gas Piping Fire or Explosion HazardRemoving Bottom Closure Panel Wiring Electrical Shock HazardDisconnect Switch and Furnace Electrical Shock and Fire HazardRemoval of Existing Furnaces from Common Vent Systems AccessoriesFire or Electrical Shock Hazard AIR for Combustion and Ventilation Fire and Explosion HazardCombustion-Air and Vent Pipe Diameter Pipe Fittings Cement Description Marked on PrimersFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Combustion AIR Pipe Unit Corrosion HazardAttachment of Combustion Air Intake Housing Plug Fitting Combustion Air Termination Ventilated Combustion Air OptionVent Pipe Combustion Air Termination-Direct Vent / 2-Pipe SystemCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Vent Termination Extended Exposed Sidewall PipesVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Maximum Allowable Pipe Length Ft M Number of 90 Elbows BtuhDirect Vent 2-Pipe Only Condensate Drain Multi-venting and Vent TerminationsApplication Personal Injury HazardSTART-UP, Adjustment and Safety Check Air Conditioning A/C Setup SwitchesContinuous Fan CF Setup Switches Additional Setup Switches SW4Example of Setup Switch in Off Position Prime Condensate Trap with WaterWiring Diagram Inducer Housing Drain Tube Furnace Setup Switch DescriptionSequence of Operation Purge Gas LinesTwo-Stage Thermostat and Two-Stage Low / High Heating Two-Stage Thermostat and Two-Stage Medium/High HeatingThermidistat Mode Super Dehumidify Mode Continuous Blower ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Pump Furnace and Two-Speed Air Conditioner Furnace and Two-Speed Heat PumpSet Gas Input Rate Redundant Automatic Gas ValveBurner Orifice Altitude AVG. GAS 675 Altitude Derate Multiplier for USA Burner FlameSet Thermostat Heat Anticipator Set Temperature RiseGas Rate cu Ft/Hr Checklist Check Safety ControlsCheck Pressure Switches Check Primary Limit ControlChecklist Installation Combustion and Vent PipingCatalog No. II355CAV---060---4
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355CAV specifications

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