Bryant 355CAV installation instructions AIR Ducts

Page 21

Table 1 – Opening Dimensions - In. (mm)

 

 

 

 

 

 

FURNACE

APPLICATION

PLENUM OPENING

FLOOR OPENING

(APPROVED FACTORY SUPPLIED CASED COILS AND

CASING

 

 

 

 

COIL BOX: CD5, CKR, CAPVP, CARVP, CAPMP, CARMP,

 

 

 

 

WIDTH

A

B

C

D

CNPVP, CNRVP, AND KCAKC)

 

 

 

 

 

 

Upflow Applications on Combustible or Noncombustible

16

24--- 1/8

16--- 5/8

24--- 3/4

 

Flooring (KGASB subbase not required)

(406)

(613)

(422)

(629)

 

 

 

 

 

 

 

Downflow Applications on Noncombustible Flooring (KGASB

15--- 7/8

19

16--- 1/2

19--- 5/8

 

subbase not required)

(403)

(483)

(419)

(498)

17 ½

 

 

 

 

 

Downflow applications on combustible flooring (KGASB sub-

15--- 1/8

19

16--- 3/4

20--- 3/8

(445)

base required)

(384)

(483)

(425)

(518)

 

Downflow Applications on Combustible Flooring with Factory

15--- 1/2

19

16--- 1/2

20

 

supplied cased coil or Factory supplied coil box (KGASB

 

(394)

(483)

(419)

(508)

 

subbase not required)

 

 

 

 

 

 

 

 

 

 

 

 

Upflow Applications on Combustible or Noncombustible

19--- 1/2

24--- 1/8

20--- 1/8

24--- 3/4

 

Flooring (KGASB subbase not required)

(495)

(613)

(511)

(629)

 

 

 

 

 

 

 

Downflow Applications on Noncombustible Flooring (KGASB

19--- 3/8

19

20

19--- 5/8

21

subbase not required)

(492)

(483)

(508)

(498)

Downflow applications on combustible flooring (KGASB sub-

18--- 5/8

19

20--- 1/4

20--- 3/8

(533)

base required)

(473)

(483)

(514)

(518)

 

 

 

 

 

 

 

 

Downflow Applications on Combustible Flooring with Factory

19

19

20

20

 

supplied cased coil or Factory supplied coil box (KGASB

 

(483)

(483)

(508)

(508)

 

subbase not required)

 

 

 

 

 

 

 

 

 

 

 

 

Upflow Applications on Combustible or Noncombustible

23

24--- 1/8

23--- 5/8

24--- 3/4

 

Flooring (KGASB subbase not required)

(584)

(613)

(600)

(629)

 

 

 

 

 

 

 

Downflow Applications on Noncombustible Flooring (KGASB

22--- 7/8

19

23--- 1/2

19--- 5/8

24---1/2

subbase not required)

(581)

(483)

(597)

(498)

 

 

 

 

 

Downflow applications on Combustible flooring (KGASB

22--- 1/8

19

23--- 3/4

20--- 3/8

(622)

subbase required)

(562)

(483)

(603)

(518)

 

 

 

 

 

 

 

 

Downflow Applications on Combustible Flooring with Factory

22--- 1/2

19

23--- 1/2

20

 

supplied cased coil or Factory supplied coil box (KGASB

 

(572)

(483)

(597)

(508)

 

subbase not required)

 

 

 

 

 

 

 

 

 

 

 

355CAV

AIR DUCTS

General Requirements

The duct system should be designed and sized according to accepted national standards such as those published by: Air Conditioning Contractors Association (ACCA), Sheet Metal and Air Conditioning Contractors National Association (SMACNA) or American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE) or consult The Air Systems Design Guidelines reference tables available from your local distributor. The duct system should be sized to handle the required system design CFM at the design static pressure.

When a furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.

Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tape or duct sealer.

Flexible connections should be used between ductwork and furnace to prevent transmission of vibration. Ductwork passing through unconditioned space should be insulated to enhance system performance. When air conditioning is used, a vapor barrier is recommended.

Maintain a 1-in. (25 mm) clearance from combustible materials to supply air ductwork for a distance of 36 in. (914 mm) horizontally from the furnace. See NFPA 90B or local code for further requirements.

For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream. The cover attachment shall prevent leaks.

Ductwork Acoustical Treatment

Metal duct systems that do not have a 90 degree elbow and 10 ft. (3M) of main duct to the first branch take-off may require internal acoustical lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with NFPA 90B as tested by UL Standard 181 for Class 1 Rigid air ducts.

Supply Air Connections

Upflow Furnaces

Connect supply-air duct to 3/4-in. (19 mm)flange on furnace supply-air outlet. The supply-air duct attachment must ONLY be connected to furnace supply-/outlet-air duct flanges or air conditioning coil casing (when used). DO NOT cut main furnace casing to attach supply side air duct, humidifier, or other accessories. All accessories MUST be connected external to furnace main casing.

Downflow Furnaces

Connect supply-air duct to supply-air opening on furnace. The supply-air duct attachment must ONLY be connected to furnace supply/outlet or air conditioning coil casing (when used) when installed on non-combustible material When installed on combustible material, supply air duct attachment must ONLY be connected to an accessory subbase or factory approved air conditioning coil casing. DO NOT cut main furnace casing to attach supply side air duct, humidifier, or other accessories. All accessories MUST be connected external to furnace main casing. Supply air opening duct flanges must be modified per Fig. 22.

Horizontal Furnaces

Connect supply-air duct to supply-air opening on furnace. The supply-air duct attachment must ONLY be connected to furnace supply/outlet or air conditioning coil casing (when used). DO NOT cut main furnace casing to attach supply side air duct,

21

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Contents Installation Instructions Required Notice for Massachusetts Installations Safety Considerations Table of ContentsEnvironmental Hazard Dimensions In. / mm355CAV Clearances to Combustibles Codes and Standards Electrostatic Discharge ESD PrecautionsIntroduction Unit Damage HazardApplications Upflow ApplicationProperty Damage Hazard Condensate Trap Alternate Upflow Orientation Carbon Monoxide Poisoning HazardCondensate Trap Tubing Alternate Upflow Orientation Upper Inducer Housing Drain Connection Condensate Trap Field Drain AttachmentCondensate Trap Freeze Protection Condensate Trap Location Downflow ApplicationsHorizontal Left SUPPLY-AIR Discharge Applications Horizontal Left Tube ConfigurationCombustion AIR Intake Vent Property Damage Construct a Working PlatformUnit Operation Hazard Condenste Trap Field Drain Attachment Horizontal Right SUPPLY-AIR Discharge ApplicationsLocation Prohibit Installation on BackFire or Death Hazard Hazardous LocationsFIRE, EXPLOSION, Injury or Death Hazard Installation in Upflow or Downflow Applications Installation Installation in Horizontal Applications Leveling Legs If DesiredFurnace, Plenum, and Subbase Installed on a Angle AIR Ducts Fire Hazard FIRE, Carbon Monoxide and Poisoning HazardUnit MAY not Operate Fire or Explosion Hazard Gas PipingRemoving Bottom Closure Panel Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Disconnect Switch and FurnaceAccessories Fire or Electrical Shock HazardRemoval of Existing Furnaces from Common Vent Systems Fire and Explosion Hazard AIR for Combustion and VentilationPipe Fittings Cement Description Marked on Primers Combustion-Air and Vent Pipe DiameterFurnace Control Direct Vent Termination Clearance Ventilated Combustion Air Vent Termination Clearance Vent Pipe Termination for Ventilated Combustion Air System Unit Corrosion Hazard Combustion AIR PipeCombustion Air Termination Ventilated Combustion Air Option Attachment of Combustion Air Intake Housing Plug FittingCombustion Air Termination-Direct Vent / 2-Pipe System Vent PipeCarbon Monoxide Poisoning Property Damage Hazard Attachment of Vent Pipe304.8mm minimum 76.2mm minimum Extended Exposed Sidewall Pipes Vent TerminationVent Termination Kit Direct Vent / 2-Pipe System Only Two-Pipe Termination Kit Direct Vent / 2-Pipe System OnlyWinter Design Number of 90 Elbows Btuh Maximum Allowable Pipe Length Ft MDirect Vent 2-Pipe Only Multi-venting and Vent Terminations Condensate DrainApplication Personal Injury HazardAir Conditioning A/C Setup Switches START-UP, Adjustment and Safety CheckContinuous Fan CF Setup Switches Additional Setup Switches SW4Prime Condensate Trap with Water Example of Setup Switch in Off PositionWiring Diagram Furnace Setup Switch Description Inducer Housing Drain TubePurge Gas Lines Sequence of OperationTwo-Stage Thermostat and Two-Stage Medium/High Heating Two-Stage Thermostat and Two-Stage Low / High HeatingThermidistat Mode Continuous Blower Mode Super Dehumidify ModeContinuous Blower Speed Selection from Thermostat Heat PumpStep-Modulating Furnace with Single-Speed Air Conditioning Furnace and Two-Speed Heat Pump Pump Furnace and Two-Speed Air ConditionerRedundant Automatic Gas Valve Set Gas Input RateBurner Orifice Altitude AVG. GAS 675 Burner Flame Altitude Derate Multiplier for USASet Temperature Rise Gas Rate cu Ft/HrSet Thermostat Heat Anticipator Check Safety Controls ChecklistCheck Pressure Switches Check Primary Limit ControlCombustion and Vent Piping Checklist InstallationCatalog No. II355CAV---060---4
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