Superior DR-400CMN, DR-400CMP A. Install the Inner Flex Pipe, B. Install the Outer Flex Pipe

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A. Install the Inner Flex Pipe -

VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS

Secure Flex venting kits and components may be used in any venting application where rigid Secure Vent (SV4.5) direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Secure Flex kits may not be modified; also, under no circumstances may separate sections of flex pipe be joined together. Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio re- quirements or clearance considerations de- tailed in this manual.

Secure Flex kits come with an included adapter that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adapter over the previously installed section or appli- ance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline chan- nels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the flexible vent to the adapter as follows (see also Figure 42):

A. Install the Inner Flex Pipe -

1.Install the small gear clamp loosely around the inner flexible vent pipe, push it back out of the way.

2.Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81) to the inner adapter collar, approxi- mately ¹⁄₂ inch from the end.

3.Pull and extend the inner flexible vent pipe.

4.Slide the inner flex pipe over the adapter collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately ³⁄₄ inch from the end of the flex.

6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

NOTE: OUTER PIPE IS PULLED AWAY TO

SHOW THE DETAIL OF THE INNER PIPE

Apply ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars.

1³⁄₄ in. (44 mm) B. Install the Outer Flex Pipe - Flexible Pipe and

Adapter Outer

Collar Overlap

Adapter

(SV4.5RF)

Figure 42

Attach Adapter to Appliance

Collar, or Secure Vent Sections

FLEX VENT

SECURING SCREW

(3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP)

GEAR

CLAMPS

1³⁄₄ in. (44 mm) Flexible Pipe and Adapter Inner Collar Overlap

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

B. Install the Outer Flex Pipe -

1.Install the large gear clamp loosely around the outer flexible vent pipe, push it back out of the way.

2.Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81) to the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1³⁄₈ inches from the end.

3.Pull and extend the outer flexible vent pipe.

4.Slide the outer flex pipe over the adapter collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately ³⁄₄ inch from the end of the flex.

6.Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent -

Ensure that the flex vent is properly routed to provide the required clearance. Do Not allow the flexible vent to bend in a radius tighter than 5" (127 mm). Refer to Figure 43. Support horizontal sections of flex with metal straps at 2 foot (0.61 m) intervals.

D. Install Firestop/Spacers at ceilings and walls - When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 BF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls. See the appropriate sections and figures shown throughout the venting section for their installation requirments.

SF-12 or SF-18 Flexible Vent Section

5" (127 mm)

Radius Minimum

Figure 43

E. Attach Flex Vent to Termination - Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the Secure Flex terminations in the same manner (see Figure 42) as it was attached to the adapter.

Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex compo- nents. The collars of Secure Flex termina- tions and adapters have a different circum- ference than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the flexible vent.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

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Contents Millivolt Electronic INSTALLATION INSTRUCTIONSDIRECT VENT DT-400& DR-400 MODELSGENERAL INFORMATION TYPICAL INSTALLATIONPACKAGING INTRODUCTIONAll Models ÀCOTE DE LAPPAREILMillivolt Models Electronic ModelsShelf Height inches mm Typical LocationsLOCATION APPLIANCE AND VENT CLEARANCESVertical Vent Termination Clearances TYPICAL INSTALLATION SEQUENCEDETAILED INSTALLATION STEPS VENT TERMINATION CLEARANCES12 inches 30cm Canadian InstallationUS Installation 12 inches 30cm13mm framing depth dimension when the finishAND ROUND HORIZONTAL TERMINATION SV4.5HTR 12¹⁄₈material drywall thickness is 1/2 inlisted for operation and installation with FIREPLACE SPECIFICATIONSStep 3. INSTALL THE VENT SYSTEM way. Install vent according to local codesVERTICAL TERMINATION SYSTEMS ROOF Vertical Straight InstallationSelect Venting System - Horizontal or Vertical Connection Vertical Offset InstallationVent / Appliance Collar Connection C. Attach vent components to each other6/12 Framing Dimensions for RoofPitch 0/12Figure 23 - Top Vent - STRAIGHT TABLE AVERTICAL VENT FIGURES/TABLES H MaximumFigure 27 - Top Vent - THREE ELBOWS TABLE DVERTICAL VENT FIGURES/TABLES Figure 26 - Rear Vent - THREE ELBOWSA. Plan the vent run F.Install firestop/spacer at ceilingTYPICAL HORIZONTAL VENT INSTALLATION HORIZONTAL OUTSIDE WALL TERMINATION SYSTEMShort Square SV4.5HTSS Connecting/Recessing Long Square Horizontalattach termination adapter Square SV4.5HTSLONG SQUARE TERMINATION 3.Install the round termination SV4.5HTRHORIZONTAL VENT FIGURES/TABLES Venting ComponentsV Minimum TABLE FV Minimum H MaximumFigure 39- Top Vent - TWO 90 DEGREE ELBOWS HORIZONTAL VENT FIGURES/TABLE CONTINUEDTABLE J H + H1 Maximum terminationB. Install the Outer Flex Pipe A. Install the Inner Flex PipeC. Route Flex Vent A. SIT and Honeywell Millivolt Wiring Step 4. FIELD WIRINGB. Electronic Wiring See Figure Opening Control Compartment Door Step 6. CONNECTING GAS LINEOptional Gas Flex Line Connector FBK-250Blower Kit See FigureSit and Honeywell Millivolt Gas Valve Step 7. INSTALLING LOGS AND GLOWING EMBERSStep 9. INSTALLING THE GLASS DOOR AdjustmentFINISHING REQUIREMENTS Wall Details Step 10. BURNER ADJUSTMENTSStep 11. HOOD INSTALLATION Burner AdjustmentCOLD CLIMATE INSULATION INSTALLATION ACCESSORIESMANTEL CLEARANCES Inches mmDescription INSTALLATION ACCESSORIES ContinuedModel No. Description Natural To Propane Gas Conversion Kit SIT Systems AND .2 INSTALLATION CODEGAS CONVERSION KITS In CanadaStep 5. Millivolt Appliances Honeywell Systems Adjusting KnobPilot for SIT Millivolt Gas Valve Pilot Orifice Pilot for Honeywell Millivolt Gas ValveModel No Spring Adjusting ScrewPilot PilotAssembly Orifice Ignitor Assembly All Models