Carrier 58PHA/PHX Filter Arrangement Carbon Monoxide and Poisoning Hazard, AIR Ducts

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58PHA

3.Remove bottom closure panel.

4.Reinstall bottom filler panel and screws. Side Return Air Inlet

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. This panel MUST be in place when side return air inlet(s) is used without a bottom return air inlet.

Not all horizontal furnaces are approved for side return air connections. (See Fig. 20).

FILTER ARRANGEMENT

!WARNING

CARBON MONOXIDE AND POISONING

HAZARD

Failure to follow this warning could result in personal injury, or death.

Never operate a furnace without a filter or with filter access door removed.

There are no provisions for an internal filter rack in these furnaces.

Deluxe furnaces are shipped with a factory supplied Media Filter

Cabinet. The Media Filter Cabinet uses either the factory-supplied standard 3/4-in. (19 mm) filter or a 4-in. (102 mm) wide Media Filter which can be purchased separately.

Refer to the instructions supplied with media Cabinet for assembly and installation options.

AIR DUCTS

General Requirements

The duct system should be designed and sized according to accepted national standards such as those published by: Air Conditioning Contractors Association (ACCA), Sheet Metal and Air Conditioning Contractors National Association (SMACNA) or American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE) or consult The Air Systems Design Guidelines reference tables available from your local distributor. The duct system should be sized to handle the required system design CFM at the design external static pressure. The furnace airflow rates are provided in Table 5-AIR DELIVERY-CFM (With Filter).

When a furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.

Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tape or duct sealer.

NOTE: Flexible connections should be used between ductwork and furnace to prevent transmission of vibration. Ductwork passing through unconditioned space should be insulated and sealed to enhance system performance. When air conditioning is used, a vapor barrier is recommended.

Maintain a 1-in. (25 mm) clearance from combustible materials to supply air ductwork for a distance of 36 in. (914 mm) horizontally from the furnace. See NFPA 90B or local code for further requirements.

Ductwork Acoustical Treatment

NOTE: Metal duct systems that do not have a 90 degree elbow and 10 ft. (3 M) of main duct to the first branch take-off may require internal acoustical lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with NFPA 90B as tested by UL Standard 181 for Class 1 Rigid air ducts.

Supply Air Connections

For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the airstream. The cover attachment shall prevent leaks.

Upflow and Horizontal Furnaces

Connect supply-air duct to flanges on furnace supply-air outlet. Bend flange upward to 90_ with wide duct pliers. (See Fig. 14.) The supply-air duct must be connected to ONLY the furnace supply-outlet-air duct flanges or air conditioning coil casing (when used). DO NOT cut main furnace casing side to attach supply air duct, humidifier, or other accessories. All accessories MUST be connected to duct external to furnace main casing.

NOTE: For horizontal applications, the top-most flange may be bent past 90 degrees to allow the evaporator coil to hang on the flange temporarily while the remaining attachment and sealing of the coil are performed.

Downflow Furnaces

Connect supply-air duct to supply-air outlet on furnace. Bend flange inward past 90_ with wide duct pliers. (See Fig. 14.) The supply-air duct must be connected to ONLY the furnace supplyoutlet or air conditioning coil casing (when used). When installed on combustible material, supply-air duct must be connected to ONLY the accessory subbase KGASB0201ALL or a factory approved air conditioning coil casing. DO NOT cut main furnace casing to attach supply side air duct, humidifier, or other accessories. All accessories MUST be connected to duct external to furnace casing.

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Contents Ama Safety Considerations Furnace Reliability HazardIntroduction CUT HazardCodes and Standards Clearances to CombustiblesElectrostatic Discharge ESD Precautions Procedure VentingCarbon Monoxide Poisoning Hazard LocationGeneral Electrical Operation Hazard Personal Injury AND/OR Property Damage HazardFurnace Corrosion Hazard AIR for Combustion VentilationFire Hazard Location Relative to Cooling EquipmentACH Bottom Return Air Inlet InstallationCombination of Indoor and Outdoor Air Side Return Air InletDownflow Installation Leveling LegsA08556 Platform Furnace Support Opening Dimensions In. mmSuspended Furnace Support Roll-Out ProtectionGeneral Requirements Filter Arrangement Carbon Monoxide and Poisoning HazardAIR Ducts Ductwork Acoustical Treatment Supply Air ConnectionsUpflowdownflow Horizontal Horizontal Suspension with Straps Furnace Overheat Hazard Return Air ConnectionsGAS Piping Fire or Explosion Hazard Air Delivery CFM With Filter Maximum Capacity of PipeUpflow Return Air Configurations and Restrictions Horizontal Return Air Configurations and Restrictions Electrical Shock and Fire Hazard Electrical DataElectrical Connections Electrical Shock Hazard BOX Relocation WiringFurnace MAY not Operate Electrical Connection to J-BOXAccessories Power Cord Installation in Furnace J-BOXBX Cable Installation in Furnace J-BOX VentingFurnace Control General Venting Requirements Masonry Chimney RequirementsSingle-Stage Furnace with Single-Speed Air Con Ditioner Humidfier Appliance Application Requirements Internal Area of ChimneyChimney Inspection Chart Sidewall Venting Additional Venting RequirementsBurn Hazard Upflow Application-Vent Elbow Up See Notes 1,2,4,5,7,8,9 on See Notes 1,2,4,5,7,8,9 Using Tin Snips to Cut Tie Points Venting Notes for FiguresRounded End of Knockout Furnace Damage Hazard START-UP, ADJUSTMENT, and Safety CheckFire and Explosion Hazard Altitude Derate Multiplier for U.S.A CanadaFollow exclusively the National Fuel Gas Code Gas Control Valve Furnace Overheating Hazard Check Safety ControlsSpeed Selection Checklist Gas Rate Cu Ft./HrA08220 A08220A FIRE, INJURY, or Death Hazard Service and Maintenance ProceduresElectrical Controls and Wiring Electrical Shock Hazard Electrical SHOCK, Fire or Explosion HazardA08221 Service Carbon Monoxide Poisoning Fire Hazard Care and Maintenance Fire or Explosion HazardCleaning AND/OR Replacing AIR Filter Filter Size Information In. / mmCleaning Heat Exchanger Unit Damage HazardIgniter Position-Side View Cleaning Heat Exchanger Cell Sequence of OperationContinuous Blower Mode Cooling ModeThermidistat Mode Two-Speed CoolingHeat pump Wiring DiagramsTroubleshooting Wiring Diagram Troubleshooting Guide Catalog No 58PHA---03SI
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