Carrier 58PHA/PHX Installation, Combination of Indoor and Outdoor Air, Bottom Return Air Inlet

Page 10

of at least 2 in.2/1,000 Btuh (4,400 mm2/kW) of total input rating of all gas appliances.

2.An attic or crawlspace may be considered a space that freely communicates with the outdoors provided there are

adequate permanent ventilation openings directly to outdoors having free area of at least 1-in.2/4,000 Btuh of total input rating forall gas appliances in the space.

3.In spaces that use the Indoor Combustion Air Method, infiltration should be adequate to provide air for combustion, permanent ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section.

Unusually tight construction is defined as construction with:

 

 

a. Walls and ceilings exposed to the outdoors have a

 

 

continuous, sealed vapor barrier. Openings are gasketed

58PHA

 

 

or sealed and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCULATING AIR

 

VENT THROUGH ROOF

 

 

 

DUCTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12"

 

MAX (305mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMBUSTIONOFFRONT IN.3LEASTATBESHALL

 

 

 

 

 

 

 

IN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 SQ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PER 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BTUH* IN DOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

OR WALL

 

 

INTERIOR

 

 

 

 

 

 

 

 

 

UNCONFINED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPACE

 

 

HEATED

 

 

 

 

 

 

 

 

 

 

 

SPACE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6" MIN (152mm)

 

 

 

 

 

 

 

 

 

CLEARANCEIN OPENINGS

 

 

 

(FRONT)Ü

 

 

 

 

 

 

 

 

 

 

 

 

1 SQ IN.

 

 

 

 

 

 

 

 

 

 

 

 

 

PER 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

BTUH* IN DOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR WALL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12" MAX (305mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCULATING AIR DUCTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Minimum opening size is 100 in.2 with minimum dimensions of 3 in. (76 mm).

*Minimum of 3 in. (76 mm), when type ---B1 vent is used.

A03175

Fig. 8 - Air for Combustion, Ventilation, and Dilution from

Indoors

b.Doors and openable windows are weatherstripped and

c.Other openings are caulked or sealed. These include joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc.

Combination of Indoor and Outdoor Air

1.Indoor openings shall comply with the Indoor Combustion Air Method below and,

2.Outdoor openings shall be located as required in the Outdoor Combustion Air Method menioned previously and,

3.Outdoor openings shall be sized as follows:

a.Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Method below.

A02098

Fig. 9 - Removing Bottom Closure Panel

b. Outdoor opening size reduction Factor is 1 minus the Ratio in a. above.

c. Minimum size of Outdoor openings shall be the size required in Outdoor Combustion Air Method above multiplied by reduction Factor in b. above. The minimum dimension of air openings shall be not less than 3 in. (80 mm).

INSTALLATION

UPFLOW INSTALLATION

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. Remove and discard this panel when bottom return air is used. To remove bottom closure panel, perform the following:

1.Tilt or raise furnace and remove two screws holding bottom filler panel. (See Fig. 9.)

2.Rotate bottom filler panel downward to release holding tabs.

3.Remove bottom closure panel.

4.Reinstall bottom filler panel and screws.

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. This panel MUST be in place when only side return air is used.

NOTE: Side return-air openings can be used in UPFLOW and most HORIZONTAL configurations. Do not use side return-air openings in DOWNFLOW configuration.

Leveling Legs (If Desired)

In upflow position with side return inlet(s), leveling legs may be used. (See Fig. 10.) Install field-supplied, 5/16 x 1-1/2 in. (8 x

38mm) (max) corrosion-resistant machine bolts, washers and nuts.

NOTE: Bottom closure must be used when leveling legs are used. It may be necessary to remove and reinstall bottom closure panel to install leveling legs. To remove bottom closure panel, see Item 1. in Bottom Return Air Inlet section.

To install leveling legs:

1.Position furnace on its back. Locate and drill a hole in each bottom corner of furnace. (See Fig. 10.)

2.For each leg, install nut on bolt and then install bolt and nut in hole. (Install flat washer if desired.)

3.Install another nut on other side of furnace base. (Install flat washer if desired.)

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Contents Ama Safety Considerations Furnace Reliability HazardIntroduction CUT HazardCodes and Standards Clearances to CombustiblesElectrostatic Discharge ESD Precautions Procedure VentingGeneral LocationCarbon Monoxide Poisoning Hazard Electrical Operation Hazard Personal Injury AND/OR Property Damage HazardFurnace Corrosion Hazard AIR for Combustion VentilationFire Hazard Location Relative to Cooling EquipmentACH Bottom Return Air Inlet InstallationCombination of Indoor and Outdoor Air Side Return Air InletDownflow Installation Leveling LegsA08556 Platform Furnace Support Opening Dimensions In. mmSuspended Furnace Support Roll-Out ProtectionGeneral Requirements Filter Arrangement Carbon Monoxide and Poisoning HazardAIR Ducts Ductwork Acoustical Treatment Supply Air ConnectionsUpflowdownflow Horizontal Horizontal Suspension with Straps GAS Piping Fire or Explosion Hazard Return Air ConnectionsFurnace Overheat Hazard Air Delivery CFM With Filter Maximum Capacity of PipeUpflow Return Air Configurations and Restrictions Horizontal Return Air Configurations and Restrictions Electrical Connections Electrical Shock Hazard Electrical DataElectrical Shock and Fire Hazard BOX Relocation WiringFurnace MAY not Operate Electrical Connection to J-BOXAccessories Power Cord Installation in Furnace J-BOXBX Cable Installation in Furnace J-BOX VentingFurnace Control General Venting Requirements Masonry Chimney RequirementsSingle-Stage Furnace with Single-Speed Air Con Ditioner Humidfier Appliance Application Requirements Internal Area of ChimneyChimney Inspection Chart Burn Hazard Additional Venting RequirementsSidewall Venting Upflow Application-Vent Elbow Up See Notes 1,2,4,5,7,8,9 on See Notes 1,2,4,5,7,8,9 Using Tin Snips to Cut Tie Points Venting Notes for FiguresRounded End of Knockout Fire and Explosion Hazard START-UP, ADJUSTMENT, and Safety CheckFurnace Damage Hazard Follow exclusively the National Fuel Gas Code CanadaAltitude Derate Multiplier for U.S.A Gas Control Valve Speed Selection Check Safety ControlsFurnace Overheating Hazard Checklist Gas Rate Cu Ft./HrA08220 A08220A FIRE, INJURY, or Death Hazard Service and Maintenance ProceduresElectrical Controls and Wiring Electrical Shock Hazard Electrical SHOCK, Fire or Explosion HazardA08221 Service Carbon Monoxide Poisoning Fire Hazard Care and Maintenance Fire or Explosion HazardCleaning AND/OR Replacing AIR Filter Filter Size Information In. / mmCleaning Heat Exchanger Unit Damage HazardIgniter Position-Side View Cleaning Heat Exchanger Cell Sequence of OperationContinuous Blower Mode Cooling ModeThermidistat Mode Two-Speed CoolingTroubleshooting Wiring DiagramsHeat pump Wiring Diagram Troubleshooting Guide Catalog No 58PHA---03SI