Trane TRG-TRC011-EN manual Evaporator pan

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period three

Capacity Control

notes

evaporator pan

refrigerant storage tank

Figure 51

Special consideration must be given to controlling the chiller at very low load conditions combined with low cooling water temperatures. Under these conditions, the chiller reaches equilibrium with a very low solution concentration in the absorber. There is a possibility that the chiller might not have enough refrigerant to dilute the solution this much. As a result, the lithium bromide solution absorbs all of the refrigerant in an attempt to achieve this very dilute concentration, causing the evaporator to run dry.

The loss of refrigerant from the evaporator automatically stops the chiller. Additionally, if refrigerant is used to cool and lubricate the pump motors, a safety switch may shut the chiller off to protect the motor and pump.

One solution to this problem is to charge the chiller with additional refrigerant. During operation, this extra refrigerant is simply stored in the evaporator pan or a supplemental storage tank where it has no adverse effect on chiller operation. When low-load and cold-cooling-water conditions are encountered, this additional amount of refrigerant is available to effectively dilute the solution in the absorber. This allows the chiller to operate throughout its capacity range without the need for additional control devices.

An alternative solution is the use of controls to avoid this potential problem area. A float arrangement can be used to sense a low level of refrigerant in the evaporator, and in response, open a valve to divert solution from the absorber sprays directly back into the absorber sump. This reduces chiller capacity by slowing the rate of absorption and, therefore, the rate at which refrigerant is vaporized inside the evaporator.

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Contents Air Conditioning Clinic Absorption Water Chillers Absorption Water Chillers Preface Contents TRG-TRC004-EN Introduction TRG-TRC011-EN Absorption Refrigeration Cycle Period onePeriod one Reject heat Heat energy Absorption System Fluids High affinity for water refrigerant Components of the Absorption Cycle Conditions Steam or Hot waterrefrigerant vapor Generator Condenser Refrigerant then flows into the evaporator pan Absorber spray pump Solution Heat Exchanger Dilute Generator pump Equilibrium Chart Heat Solution temperature Absorption Chiller Types Period twoSingle-Effect Chiller Absorber Evaporator spray pump Spray pump Generator pump Double-Effect Chiller Vapor Low Temperature condenser Cooling Generator Water Evaporator Absorber Low-temperature generator pump Generator pump Absorption Chiller Types Direct-Fired Chiller Evaporator High-temperature high-temperature Generatorgenerator pump Chiller/Heater Absorption Chiller Types Changeover Absorption Chiller Types Capacity Control Period threePeriod three Energy valve Generator Crystallization 10C 37.8C Capacity Control Capacity Control Capacity Control Heat exchanger bypass Evaporator pan Purge System Isolation valve Maintenance Considerations Period fourPeriod four Maintenance Considerations Test run with alternate fuel, if dual-fuel burner Maintenance Considerations Maintenance Considerations Corrosion inhibitor and performance additive recommendations Application Considerations Period fiveCooling-Water Temperature Limitations Combination Chiller Plants 58F Special Considerations for Direct-Fired Chillers Application Considerations Equipment Rating Standards Review Period sixPeriod six Review Review Review Quiz Questions for PeriodQuiz TRG-TRC011-EN Answers Glossary Glossary Glossary Trane Company