Trane RAUC-C60 Variable Air Volume Control Honeywell W7100A, Discharge Air Sensor Honeywell 6RT3

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Installation

Variable Air Volume Control (Honeywell W7100A)

In a variable air volume system, the desired space temperature is maintained by varying the amount of conditioned air being delivered to the space. As the cooling requirements of the space decreases, less air is delivered to the zone; conversely, as the cooling requirements of the space increases, a greater volume of air is delivered to the zone.

The descriptions of the following basic input devices used with the Honeywell W7100A discharge air controller are to acquaint the operator with their function as they interface with the controller. Refer to the field connection diagram in Figure 27 for the specific component connections at the unit control panel.

For discussion of evaporator fan interlock, hot gas bypass, and economizer connections, refer to the “Controls Using 115 VAC” section. Refer to Figure 26 for the specific component connections.

Discharge Air Sensor (Honeywell 6RT3)

Each unit ordered with variable air volume controls (digit 9 in the model number) is shipped with a Honeywell 6RT3 discharge air sensor.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

The sensor should be installed in a turbulent free area of the discharge air duct at a location that will provide accurate supply air sensing. Refer to the illustration in Figure 26 for installation and sensor dimensional information.

The sensor serves two functions;

1.It sends the supply air temperature data to the Discharge Air Controller, in the form of an analog input, to control the economizer (if applicable) and the cycling of the compressors.

2.It serves as a low limit sensor for the system when the supply air temperature reaches too high a delta tee between the actual supply air temperature and the supply air temperature setpoint.

Before installing any connecting wiring, refer to Figure 3 to Figure 8 for the electrical access locations provided on the unit. Wire the sensor in accordance with the field connection diagram in Figure 27. Shielded cable (Belden 8760 or equivalent) must be used when wiring the sensor to the terminal board inside the unit’s control panel.

Connect the shielded cable to the appropriate terminals on the terminal board (7TB7), in the unit’s control panel.

WARNING

Ground Wire!

All field-installed wiring must be completed by qualified personnel. All field-installed wiring must comply with NEC and applicable local codes. Failure to follow this instruction could result in death or serious injuries.

WARNING

Grounding Required!

Follow proper local and state electrical code on requirements for grounding. Failure to follow code could result in death or serious injury.

Ground the shield (at the unit only) using the ground screw in the “customer 24 volt connection area as shown in the field connection diagram.

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Contents Remote Split System Units JuneGrounding Required Environmental ConcernsResponsible Refrigerant Practices Overview of ManualTable of Contents SS-SVX09A-EN Compressor Nameplate Model Number DescriptionUnit Nameplate Unit Description Unit Inspection No Step SurfaceUnit Clearances EVP Chiller ConsiderationsFoundation Unit Dimensions & Weight InformationInstallation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical Unit Weights & Point Loading Data Typical EVP Chiller Weights & General DataRigging Heavy Objects Rigging and Center-of-Gravity DataTypical Neoprene Isolator Selection & Location Unit IsolationNeoprene Isolators Installation Spring Isolators Leveling the UnitShipping Fasteners Compressor Shipping HardwareTwo Manifolded Compressors Typical Spring Isolator Selection & LocationGeneral Unit Requirements Refrigerant Piping RequirementsEVP Chilled Water Piping Requirements Main Electrical Power Requirements Hazardous VoltageHazard of Explosion Ground Wire Field Installed Control Wiring RequirementsVolt Control Wiring All Units No Controls UnitsEVP Chiller Piping Low Voltage Wiring AC & DC Hazardous Voltage Variable Air Volume VAV UnitsConstant Volume Units Refrigerant Line ComponentsLiquid Line Moisture Indicator Sight Glass Access Valves PortsLiquid Line Solenoid Valves Thermostatic Expansion Valve TEVSolenoid Valve & Sight Glass w/Moisture Indicator Typical Placement of Split System piping ComponentsSuction Line Interconnecting Tubing Refrigerant PipingSuction Line Piping Use Type L refrigerant grade copper tubing onlyLiquid Line Interconnecting Tubing Liquid Line PipingEvaporator Piping Typical Coil Piping For Dual Circuit UnitsFinal Refrigerant Pipe Connections Hot Gas Bypass for Commercial Comfort-Cooling ApplicationsOptional Pressure Gauges Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Installation Air Vents Chiller Flow SwitchWater Temperature Sensor Water Pressure GaugesFreezestat Typical Piping RecommendationsOptional Flow Switch Illustration Final Water Piping ConnectionsField Installed Power Wiring Disconnect Switch External Handle Factory Mounted OptionMain Unit Power Wiring Hazardous Voltage Power Wire Sizing and Protection Device Customer Connection Wire RangeEquations Calculation #1 MCA, MOP, and RDEInstallation Calculation #2 Disconnect Switch Sizing DSS Electrical Service Sizing DataField Installed Control Wiring Hazardous Voltage Controls Using 115 VAC Hazardous VoltageEVP Interlocks EVP Flow control 6S58 EVP Circulating Pump InterlockOutside Air Thermostat 5S57 Hot Gas Bypass All control optionsAC Conductors Controls using 24 VAC Hazardous VoltageControls using DC Analog Input/Outputs Hazardous Voltage Economizer Actuator Circuit DC ConductorsEconomizer Actuator Circuit Legend Temperature Control ParametersNo System Control Refer to Wiring Notes on p Installation Variable Air Volume Control Honeywell W7100A Discharge Air Sensor Honeywell 6RT3Suction Line Thermostat Night Setback Hazardous VoltageEVP Chiller Control W7100G Discharge Chilled Water Controller Chilled Water Temperature Sensor Honeywell 6RT2 EVP Chiller Remote PanelOutside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Constant Volume Control Honeywell Thermostat WiringElectronic Zone Thermostat Honeywell T7067 Thermostat CheckoutT7067 Electronic Zone Thermostat & Q667 Switching Subbase Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1Refer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly Compressor Damage EVP Chiller ApplicationsSystem Evacuation Procedures System Pre-Start ProceduresSystem Pre-Start Procedures Standing Vacuum Test Typical Vacuum Pump HookupEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Economizer Actuator Checkout Zone or Discharge Air Temp ControllerOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Zone Thermostat 6U37 Voltage Output ramps TerminalsOhms Voltage Imbalance Electrical PhasingEconomizer Cycle Sequence of OperationVAV W7100A Discharge Air Controller 7U11 Thermostatic Expansion Valve Chilled Water Temperature Controller 6U11System Start-Up Condenser Fans W7100G Staging SequencePump Down Low Ambient DampersCompressor Crankcase Heaters Low Ambient Damper Adjustment Factory or Field Installed Live Electrical ComponentsSystem Start-Up Low Ambient Thermostats Hot Gas Bypass Operation200 300 Freezestat SettingEVP Chiller Applications Air Over Evaporator Application Rotating ComponentsSystem Airflow Measurement Verifying Proper Supply Fan RotationCompressor Start-Up All Systems Compressor Damage Live Electrical Components Measuring Superheat SubcoolingMeasuring Subcooling Pressure Control Switch Settings Minimum starting Ambient TemperatureCompressor Oil Recommended Refrigerant CapacitiesCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Final System Setup Recommended Operating SetpointsSample Maintenance Log Scroll Compressor Replacement Compressor Operational SoundsAt Shutdown At Low Ambient Start-UpService & Maintenance Compressor Circuit Breaker DataFuse Replacement Data Monthly MaintenanceFuse Replacement Data Air Handling EquipmentCoil Cleaning Condensing UnitHazardous Pressures System operationWarranty and Liability Clause Symbols NumericsIndex 111SS-SVX09A-EN

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