Trane RAUC-C60, RAUC-C50 manual Economizer Actuator Checkout, Zone or Discharge Air Temp Controller

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System Pre-Start Procedures

Discharge Air Sensor Checkout (Honeywell Sensor)

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

1.Verify that the main power disconnect switch and the control circuit switch 1S2, in the unit control panel, is “OFF”.

2.At the Discharge Air Controller, in the unit control panel, disconnect the wire connected to Terminal T1. Use a digital ohmmeter to measure the resistance across Terminal T and the wire removed from Terminal T1.

3.Use the conversion chart in Figure 37 to convert the measured resistance to an equivalent temperature.

4.Measure the actual temperature at the sensor location. If the measured resistance in step 2 is not within ± 10.0 ohms of the actual temperature, the sensor is out of range; replace it.

Note: Before condemning the sensor, verify that the connecting cable resistance is not excessive. Refer to the “Field Installed Control Wiring” section.

5.Make all necessary repairs and reconnect the duct sensor lead to terminal T1 on the controller.

6.Restore power to the system and turn all control switches to the “ON” position.

Economizer Actuator Checkout

(w/ “Zone” or “Discharge Air” Temp Controller)

The following procedures should be used to verify that the field provided economizer actuator(s) function properly. These procedures are based on using a typical Honeywell actuator. If another type actuator is used, refer to the specific checkout procedures for that actuator.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

1.Turn all control switches to the “Off” position to deactivate the Evaporator Fan and the Mechanical Cooling. Verify that the main power disconnect switch for the condensing unit and the control circuit switch 1S2, in the unit control panel, is “OFF”.

2.Verify that the field provided disconnect switch and/or the control circuit switch for the economizer actuator(s) is “OFF”.

3.At the actuator, disconnect the control wires connected to Terminals W, R, B, and Y.

4.Install a jumper across the actuator terminals R-to-W-to-B.

5.Close the field provided disconnect switch and/or the control circuit switch for the economizer actuator(s). If the economizer actuator is working properly, it should drive to mid-position.

6.Open the field provided disconnect switch and/or the control circuit switch for the economizer actuator(s) and remove the jumpers installed in step 4.

7.Reconnect the control wires to the actuator terminals W, R, B, and Y.

8.Restore power to the actuator circuit and turn all control switches to the “ON” position and restore power to the system.

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Contents Remote Split System Units JuneResponsible Refrigerant Practices Grounding RequiredEnvironmental Concerns Overview of ManualTable of Contents SS-SVX09A-EN Compressor Nameplate Model Number DescriptionUnit Nameplate Unit Description Unit Clearances Unit InspectionNo Step Surface EVP Chiller ConsiderationsFoundation Unit Dimensions & Weight InformationInstallation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical Unit Weights & Point Loading Data Typical EVP Chiller Weights & General DataRigging Heavy Objects Rigging and Center-of-Gravity DataTypical Neoprene Isolator Selection & Location Unit IsolationNeoprene Isolators Installation Spring Isolators Leveling the UnitTwo Manifolded Compressors Shipping FastenersCompressor Shipping Hardware Typical Spring Isolator Selection & LocationGeneral Unit Requirements Refrigerant Piping RequirementsEVP Chilled Water Piping Requirements Main Electrical Power Requirements Hazardous VoltageHazard of Explosion Volt Control Wiring All Units Ground WireField Installed Control Wiring Requirements No Controls UnitsEVP Chiller Piping Constant Volume Units Low Voltage Wiring AC & DC Hazardous VoltageVariable Air Volume VAV Units Refrigerant Line ComponentsLiquid Line Solenoid Valves Liquid Line Moisture Indicator Sight GlassAccess Valves Ports Thermostatic Expansion Valve TEVSolenoid Valve & Sight Glass w/Moisture Indicator Typical Placement of Split System piping ComponentsSuction Line Piping Suction Line Interconnecting TubingRefrigerant Piping Use Type L refrigerant grade copper tubing onlyLiquid Line Interconnecting Tubing Liquid Line PipingEvaporator Piping Typical Coil Piping For Dual Circuit UnitsFinal Refrigerant Pipe Connections Hot Gas Bypass for Commercial Comfort-Cooling ApplicationsOptional Pressure Gauges Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Water Temperature Sensor Installation Air VentsChiller Flow Switch Water Pressure GaugesFreezestat Typical Piping RecommendationsOptional Flow Switch Illustration Final Water Piping ConnectionsField Installed Power Wiring Disconnect Switch External Handle Factory Mounted OptionMain Unit Power Wiring Hazardous Voltage Equations Power Wire Sizing and Protection DeviceCustomer Connection Wire Range Calculation #1 MCA, MOP, and RDEInstallation Calculation #2 Disconnect Switch Sizing DSS Electrical Service Sizing DataField Installed Control Wiring Hazardous Voltage Controls Using 115 VAC Hazardous VoltageOutside Air Thermostat 5S57 EVP Interlocks EVP Flow control 6S58EVP Circulating Pump Interlock Hot Gas Bypass All control optionsAC Conductors Controls using 24 VAC Hazardous VoltageControls using DC Analog Input/Outputs Hazardous Voltage Economizer Actuator Circuit DC ConductorsEconomizer Actuator Circuit Legend Temperature Control ParametersNo System Control Refer to Wiring Notes on p Installation Variable Air Volume Control Honeywell W7100A Discharge Air Sensor Honeywell 6RT3Suction Line Thermostat Night Setback Hazardous VoltageEVP Chiller Control W7100G Discharge Chilled Water Controller Chilled Water Temperature Sensor Honeywell 6RT2 EVP Chiller Remote PanelOutside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Electronic Zone Thermostat Honeywell T7067 Constant Volume Control HoneywellThermostat Wiring Thermostat CheckoutT7067 Electronic Zone Thermostat & Q667 Switching Subbase Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1Refer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly Compressor Damage EVP Chiller ApplicationsSystem Evacuation Procedures System Pre-Start ProceduresSystem Pre-Start Procedures Standing Vacuum Test Typical Vacuum Pump HookupEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Economizer Actuator Checkout Zone or Discharge Air Temp ControllerOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Zone Thermostat 6U37 Voltage Output ramps TerminalsOhms Voltage Imbalance Electrical PhasingEconomizer Cycle Sequence of OperationVAV W7100A Discharge Air Controller 7U11 Thermostatic Expansion Valve Chilled Water Temperature Controller 6U11System Start-Up Condenser Fans W7100G Staging SequencePump Down Low Ambient DampersCompressor Crankcase Heaters System Start-Up Low Ambient Thermostats Low Ambient Damper Adjustment Factory or Field InstalledLive Electrical Components Hot Gas Bypass Operation200 300 Freezestat SettingEVP Chiller Applications System Airflow Measurement Air Over Evaporator ApplicationRotating Components Verifying Proper Supply Fan RotationCompressor Start-Up All Systems Compressor Damage Live Electrical Components Measuring Superheat SubcoolingMeasuring Subcooling Compressor Oil Pressure Control Switch SettingsMinimum starting Ambient Temperature Recommended Refrigerant CapacitiesCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Final System Setup Recommended Operating SetpointsSample Maintenance Log At Shutdown Scroll Compressor ReplacementCompressor Operational Sounds At Low Ambient Start-UpService & Maintenance Compressor Circuit Breaker DataFuse Replacement Data Fuse Replacement DataMonthly Maintenance Air Handling EquipmentCoil Cleaning Condensing UnitHazardous Pressures System operationWarranty and Liability Clause Symbols NumericsIndex 111SS-SVX09A-EN

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