Trane RAUC-C50, RAUC-C30, RAUC-C60, RAUC-C20 manual Master Energy Control Checkout Hazardous Voltage

Page 78

System Pre-Start Procedures

Master Energy Control Checkout

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

1.Open the system control switches 5S1 and 5S2 to disable the Evaporator Fan and Heating system.

2.Verify that the main power disconnect switch and the control circuit switch 1S2, in the unit control panel, is “OFF”.

3.At the Master Energy Controller (7U11), in the unit control panel, remove at least one wire from each of the “Heat Relay” normally open contacts and one from each of the “Cool Relay” normally open contacts. Insulate the wires with tape to prevent shorting or grounding during control checkout.

4.Close the main power disconnect switch and turn the control circuit switch 1S2, in the unit control panel, “ON”.

WARNING

High Voltage is Present at Terminal Block 1TB1 or Unit Disconnect

Switch 1S1.

To prevent injury or death form electrocution, it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized.

5.At the Master Energy Controller, use a digital voltmeter to verify that there is 20 volts DC power between terminals 1 (N) & 2 (+20). Refer to the illustration in Figure 36 for terminal identification.

Note: The wires that are still connected to one side of the “Cool Relay” contacts, are active with 115 volts applied. Ohming the contacts when only one wire is connected will not cause any damage to the ohmmeter. However, do not try to ohm any set of contacts with wires connected to both terminals of that contact.

6.To verify the “Heating” output relays are operating;

a.place a jumper between Terminals 2 (+20) & 5 (H).

b.place the ohmmeter leads across each set of normally open “Heat Relay” contacts. The ohmmeter should read “Resistance” which indicates that the heating output relays have “pulled in”.

7.To verify the “Cooling” output relays are operating;

a.Remove the jumper from Terminals 2 (+20) & 5 (H) and reinstall it between Terminals 2 (+20) & 4 (C).

b.place the ohmmeter leads across each set of normally open “Cool Relay” contacts. The ohmmeter should read “Resistance” which indicates that the cooling output relays have “pulled in”.

8.With all of the “Cooling Output” relays pulled in (step 7), measure the DC voltage across Terminals R (-) and W (+). The measured voltage should be approximately 1.7 to 2.1 VDC.

9.Remove the jumper installed between Terminals 2 (+20) & 4 (C).

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Contents Remote Split System Units JuneResponsible Refrigerant Practices Grounding RequiredEnvironmental Concerns Overview of ManualTable of Contents SS-SVX09A-EN Model Number Description Unit NameplateCompressor Nameplate Unit Description Unit Clearances Unit InspectionNo Step Surface EVP Chiller ConsiderationsUnit Dimensions & Weight Information InstallationFoundation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical Unit Weights & Point Loading Data Typical EVP Chiller Weights & General DataRigging Heavy Objects Rigging and Center-of-Gravity DataUnit Isolation Neoprene IsolatorsTypical Neoprene Isolator Selection & Location Installation Spring Isolators Leveling the UnitTwo Manifolded Compressors Shipping FastenersCompressor Shipping Hardware Typical Spring Isolator Selection & LocationGeneral Unit Requirements Refrigerant Piping RequirementsMain Electrical Power Requirements Hazardous Voltage Hazard of ExplosionEVP Chilled Water Piping Requirements Volt Control Wiring All Units Ground WireField Installed Control Wiring Requirements No Controls UnitsEVP Chiller Piping Constant Volume Units Low Voltage Wiring AC & DC Hazardous VoltageVariable Air Volume VAV Units Refrigerant Line ComponentsLiquid Line Solenoid Valves Liquid Line Moisture Indicator Sight GlassAccess Valves Ports Thermostatic Expansion Valve TEVSolenoid Valve & Sight Glass w/Moisture Indicator Typical Placement of Split System piping ComponentsSuction Line Piping Suction Line Interconnecting TubingRefrigerant Piping Use Type L refrigerant grade copper tubing onlyLiquid Line Interconnecting Tubing Liquid Line PipingEvaporator Piping Typical Coil Piping For Dual Circuit UnitsHot Gas Bypass for Commercial Comfort-Cooling Applications Optional Pressure GaugesFinal Refrigerant Pipe Connections Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Water Temperature Sensor Installation Air VentsChiller Flow Switch Water Pressure GaugesFreezestat Typical Piping RecommendationsOptional Flow Switch Illustration Final Water Piping ConnectionsField Installed Power Wiring Disconnect Switch External Handle Factory Mounted OptionMain Unit Power Wiring Hazardous Voltage Equations Power Wire Sizing and Protection DeviceCustomer Connection Wire Range Calculation #1 MCA, MOP, and RDEInstallation Calculation #2 Disconnect Switch Sizing DSS Electrical Service Sizing DataField Installed Control Wiring Hazardous Voltage Controls Using 115 VAC Hazardous VoltageOutside Air Thermostat 5S57 EVP Interlocks EVP Flow control 6S58EVP Circulating Pump Interlock Hot Gas Bypass All control optionsControls using 24 VAC Hazardous Voltage Controls using DC Analog Input/Outputs Hazardous VoltageAC Conductors Economizer Actuator Circuit DC ConductorsTemperature Control Parameters No System ControlEconomizer Actuator Circuit Legend Refer to Wiring Notes on p Installation Variable Air Volume Control Honeywell W7100A Discharge Air Sensor Honeywell 6RT3Suction Line Thermostat Night Setback Hazardous VoltageEVP Chiller Control W7100G Discharge Chilled Water Controller Chilled Water Temperature Sensor Honeywell 6RT2 EVP Chiller Remote PanelOutside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Electronic Zone Thermostat Honeywell T7067 Constant Volume Control HoneywellThermostat Wiring Thermostat CheckoutT7067 Electronic Zone Thermostat & Q667 Switching Subbase Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1Refer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly Compressor Damage EVP Chiller ApplicationsSystem Evacuation Procedures System Pre-Start ProceduresSystem Pre-Start Procedures Standing Vacuum Test Typical Vacuum Pump HookupEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Economizer Actuator Checkout Zone or Discharge Air Temp ControllerOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Zone Thermostat 6U37 Voltage Output ramps TerminalsOhms Voltage Imbalance Electrical PhasingSequence of Operation VAV W7100A Discharge Air Controller 7U11Economizer Cycle Chilled Water Temperature Controller 6U11 System Start-UpThermostatic Expansion Valve Condenser Fans W7100G Staging SequenceLow Ambient Dampers Compressor Crankcase HeatersPump Down System Start-Up Low Ambient Thermostats Low Ambient Damper Adjustment Factory or Field InstalledLive Electrical Components Hot Gas Bypass OperationFreezestat Setting EVP Chiller Applications200 300 System Airflow Measurement Air Over Evaporator ApplicationRotating Components Verifying Proper Supply Fan RotationCompressor Start-Up All Systems Compressor Damage Live Electrical Components Subcooling Measuring SubcoolingMeasuring Superheat Compressor Oil Pressure Control Switch SettingsMinimum starting Ambient Temperature Recommended Refrigerant CapacitiesCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Final System Setup Recommended Operating SetpointsSample Maintenance Log At Shutdown Scroll Compressor ReplacementCompressor Operational Sounds At Low Ambient Start-UpService & Maintenance Compressor Circuit Breaker DataFuse Replacement Data Fuse Replacement DataMonthly Maintenance Air Handling EquipmentCoil Cleaning Condensing UnitHazardous Pressures System operationWarranty and Liability Clause Symbols NumericsIndex 111SS-SVX09A-EN

RAUC-C20, RAUC-C40, RAUC-C25, RAUC-C30, RAUC-C60 specifications

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