Trane RAUC-C30, RAUC-C50, RAUC-C60, RAUC-C20, RAUC-C40 manual Condenser Fans, W7100G Staging Sequence

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System Start-Up

a.Could cause serious compressor damage due to refrigerant floodback.

b.Removes working surface from the evaporator normally used for heat transfer. Systems operating with superheat in excess of 16 degrees:

c.Could cause excessive compressor cycling on internal winding thermostat which leads to compressor motor failure.

d.Lowers the efficiency of the evaporator by reducing the heat transfer capability.

The outdoor ambient temperature must be between 65ºF and 105ºF and the relative humidity of the air entering the evaporator must be above 40 percent. When the temperatures are outside of these ranges, measuring the operating pressures can be meaningless.

Figure 42. W7100G Staging Sequence

Condenser Fans

Condenser fan cycling is accomplished through interlocking the fan contactors with liquid line pressure switches (4S11 and 4S12). When the low ambient damper option is applied, ambient thermostats (1S36 & 1S37) are used to provide additional fan cycling control on “No System Control”, Constant Volume, and Variable Air Volume applications. Figure 43 illustrates the condenser fan locations with their respective fan and relay designator.

When a cooling command has been initiated (circuit #1, first step), condenser fans 2B1, 2B2, and 2B3 are held “Off” by the liquid line pressure switch (4S11) and normally open interlock contacts 1K5 & 1K6. Once the pressure switch has closed (275 psig), condenser fan relay 1K5 is energized starting fan 2B1. The normally open interlock contacts 1K5 closes, energizing fan contactor 1K6, starting fan 2B2. When the normally open interlock contacts 1K6 close, they seal 1K6 contactor in the “On” position until the cooling demand has been satisfied. Condenser fan 2B3 on 25, 30, 50 & 60 Ton units is not allowed to start until compressor relay 1K13 has energized and the low ambient thermostat (1S36, if applicable) has closed.

If a second step cooling command is initiated, (circuit #2), condenser fans 2B4, 2B5, and 2B6 are held “Off” by the liquid line pressure switch (4S12) and normally open interlock contacts 1K8 & 1K9. Once the pressure switch has closed (275 psig), condenser fan relay 1K8 is energized starting fan 2B4. The normally open interlock contacts 1K8 closes, energizing fan contactor 1K9, starting fan

2B5. When the normally open interlock contacts 1K9 close, they seal 1K9 contactor in the “On” position until the cooling demand has been satisfied. Condenser fan 2B6 on 50 and 60 Ton units is not allowed to start until compressor relay 1K14 has energized and the low ambient thermostat (1S37, if applicable) has closed.

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Contents June Remote Split System UnitsEnvironmental Concerns Grounding RequiredResponsible Refrigerant Practices Overview of ManualTable of Contents SS-SVX09A-EN Unit Nameplate Model Number DescriptionCompressor Nameplate Unit Description No Step Surface Unit InspectionUnit Clearances EVP Chiller ConsiderationsInstallation Unit Dimensions & Weight InformationFoundation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical EVP Chiller Weights & General Data Typical Unit Weights & Point Loading DataRigging and Center-of-Gravity Data Rigging Heavy ObjectsNeoprene Isolators Unit IsolationTypical Neoprene Isolator Selection & Location Leveling the Unit Installation Spring IsolatorsCompressor Shipping Hardware Shipping FastenersTwo Manifolded Compressors Typical Spring Isolator Selection & LocationRefrigerant Piping Requirements General Unit RequirementsHazard of Explosion Main Electrical Power Requirements Hazardous VoltageEVP Chilled Water Piping Requirements Field Installed Control Wiring Requirements Ground WireVolt Control Wiring All Units No Controls UnitsEVP Chiller Piping Variable Air Volume VAV Units Low Voltage Wiring AC & DC Hazardous VoltageConstant Volume Units Refrigerant Line ComponentsAccess Valves Ports Liquid Line Moisture Indicator Sight GlassLiquid Line Solenoid Valves Thermostatic Expansion Valve TEVTypical Placement of Split System piping Components Solenoid Valve & Sight Glass w/Moisture IndicatorRefrigerant Piping Suction Line Interconnecting TubingSuction Line Piping Use Type L refrigerant grade copper tubing onlyLiquid Line Piping Liquid Line Interconnecting TubingTypical Coil Piping For Dual Circuit Units Evaporator PipingOptional Pressure Gauges Hot Gas Bypass for Commercial Comfort-Cooling ApplicationsFinal Refrigerant Pipe Connections Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Chiller Flow Switch Installation Air VentsWater Temperature Sensor Water Pressure GaugesTypical Piping Recommendations FreezestatFinal Water Piping Connections Optional Flow Switch IllustrationDisconnect Switch External Handle Factory Mounted Option Field Installed Power WiringMain Unit Power Wiring Hazardous Voltage Customer Connection Wire Range Power Wire Sizing and Protection DeviceEquations Calculation #1 MCA, MOP, and RDEElectrical Service Sizing Data Installation Calculation #2 Disconnect Switch Sizing DSSControls Using 115 VAC Hazardous Voltage Field Installed Control Wiring Hazardous VoltageEVP Circulating Pump Interlock EVP Interlocks EVP Flow control 6S58Outside Air Thermostat 5S57 Hot Gas Bypass All control optionsControls using DC Analog Input/Outputs Hazardous Voltage Controls using 24 VAC Hazardous VoltageAC Conductors DC Conductors Economizer Actuator CircuitNo System Control Temperature Control ParametersEconomizer Actuator Circuit Legend Refer to Wiring Notes on p Installation Discharge Air Sensor Honeywell 6RT3 Variable Air Volume Control Honeywell W7100ANight Setback Hazardous Voltage Suction Line ThermostatEVP Chiller Control W7100G Discharge Chilled Water Controller EVP Chiller Remote Panel Chilled Water Temperature Sensor Honeywell 6RT2Outside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Thermostat Wiring Constant Volume Control HoneywellElectronic Zone Thermostat Honeywell T7067 Thermostat CheckoutT7067 Electronic Zone Thermostat & Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1 Q667 Switching SubbaseRefer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly EVP Chiller Applications Compressor DamageSystem Pre-Start Procedures System Evacuation ProceduresTypical Vacuum Pump Hookup System Pre-Start Procedures Standing Vacuum TestEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Zone or Discharge Air Temp Controller Economizer Actuator CheckoutOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Terminals Zone Thermostat 6U37 Voltage Output rampsOhms Electrical Phasing Voltage ImbalanceVAV W7100A Discharge Air Controller 7U11 Sequence of OperationEconomizer Cycle System Start-Up Chilled Water Temperature Controller 6U11Thermostatic Expansion Valve W7100G Staging Sequence Condenser FansCompressor Crankcase Heaters Low Ambient DampersPump Down Live Electrical Components Low Ambient Damper Adjustment Factory or Field InstalledSystem Start-Up Low Ambient Thermostats Hot Gas Bypass OperationEVP Chiller Applications Freezestat Setting200 300 Rotating Components Air Over Evaporator ApplicationSystem Airflow Measurement Verifying Proper Supply Fan RotationCompressor Start-Up All Systems Compressor Damage Live Electrical Components Measuring Subcooling SubcoolingMeasuring Superheat Minimum starting Ambient Temperature Pressure Control Switch SettingsCompressor Oil Recommended Refrigerant CapacitiesCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Recommended Operating Setpoints Final System SetupSample Maintenance Log Compressor Operational Sounds Scroll Compressor ReplacementAt Shutdown At Low Ambient Start-UpCompressor Circuit Breaker Data Service & MaintenanceMonthly Maintenance Fuse Replacement DataFuse Replacement Data Air Handling EquipmentCondensing Unit Coil CleaningSystem operation Hazardous PressuresWarranty and Liability Clause Numerics Symbols111 IndexSS-SVX09A-EN

RAUC-C20, RAUC-C40, RAUC-C25, RAUC-C30, RAUC-C60 specifications

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