Trane RAUC-C20 Low Ambient Damper Adjustment Factory or Field Installed, Hot Gas Bypass Operation

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System Start-Up

Low Ambient Thermostats

In addition to the low ambient dampers on 25, 30, 50 & 60 Ton units, a low ambient thermostat is installed to further restrict the airflow across the condenser by cycling the 2B3 condenser fan on 25 & 30 Ton units plus 2B6 on 50 & 60 Ton units. The thermostat opens when the ambient temperature reaches 30ºF and closes at approximately 33ºF.

Hot Gas Bypass Operation

The HGBP valve regulates evaporator pressure by opening as suction pressure decreases, to maintain a desired minimum evaporating pressure regardless of a decrease in evaporator external loading.

When the evaporator (suction) pressure is above the valve’s setpoint, it remains closed. As suction pressure falls below the valve’s setpoint, the valve begins to open. The valve will continue to open at a rate proportional to the suction pressure drop, thus maintaining evaporator pressure.

Hot gas bypass valves are adjustable and should be set to begin opening at approximately 58 psig suction pressure and reach the full open position at 51 psig for DX coil applications. For EVP chiller applications, the regulator should be adjusted to begin opening at approximately 69 psig suction pressure and reach full open position at 61 psig.

Low Ambient Damper Adjustment (Factory or Field Installed)

When a unit is ordered with the low ambient option (i.e., Digit 11 is a “1” in the model number), a damper is factory installed over the lead condenser fan for each refrigeration circuit. Refer to the appropriate unit illustrated in Figure 43 for the damper locations.

For field installation, mount the dampers over the condenser fans at the locations shown in Figure 43 and connect the actuator, controller, and sensor for each circuit. (Refer to the Installation Instructions provided with each low ambient damper kit.)

The controller has a factory default setpoint of 105 F. This setpoint can be adjusted by installing a field supplied resistor on 2TB34 in the low ambient control panel located in the back of the main control panel. (See the low ambient wiring diagram, that shipped with the unit or with the field kit, for resistance values and installation location.)

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks.

Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Inspect the damper blades for proper alignment and operation. Dampers should be in the closed position during the “Off” cycle. If adjustment is required;

1.Remove the sensor leads from the input terminals 6 and 7 for circuit #1 and/or 11 and 12 for circuit #2. (Controller output signal will go to 0.0 VDC and the damper will drive to the closed position.)

2.Loosen the damper shaft “Locking” set screws on the actuator

3.Firmly hold the damper blades in the closed position

4.Retighten the “Locking” set screws.

To check damper operation, jumper between the sensor input terminals 6 and 7 and/or 11 and 12 (if applicable). Controller output signal will go to 10 VDC and the damper will drive to the full open position.

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Contents June Remote Split System UnitsOverview of Manual Grounding RequiredEnvironmental Concerns Responsible Refrigerant PracticesTable of Contents SS-SVX09A-EN Model Number Description Unit NameplateCompressor Nameplate Unit Description EVP Chiller Considerations Unit InspectionNo Step Surface Unit ClearancesUnit Dimensions & Weight Information InstallationFoundation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical EVP Chiller Weights & General Data Typical Unit Weights & Point Loading DataRigging and Center-of-Gravity Data Rigging Heavy ObjectsUnit Isolation Neoprene IsolatorsTypical Neoprene Isolator Selection & Location Leveling the Unit Installation Spring IsolatorsTypical Spring Isolator Selection & Location Shipping FastenersCompressor Shipping Hardware Two Manifolded CompressorsRefrigerant Piping Requirements General Unit RequirementsMain Electrical Power Requirements Hazardous Voltage Hazard of ExplosionEVP Chilled Water Piping Requirements No Controls Units Ground WireField Installed Control Wiring Requirements Volt Control Wiring All UnitsEVP Chiller Piping Refrigerant Line Components Low Voltage Wiring AC & DC Hazardous VoltageVariable Air Volume VAV Units Constant Volume UnitsThermostatic Expansion Valve TEV Liquid Line Moisture Indicator Sight GlassAccess Valves Ports Liquid Line Solenoid ValvesTypical Placement of Split System piping Components Solenoid Valve & Sight Glass w/Moisture IndicatorUse Type L refrigerant grade copper tubing only Suction Line Interconnecting TubingRefrigerant Piping Suction Line PipingLiquid Line Piping Liquid Line Interconnecting TubingTypical Coil Piping For Dual Circuit Units Evaporator PipingHot Gas Bypass for Commercial Comfort-Cooling Applications Optional Pressure GaugesFinal Refrigerant Pipe Connections Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Water Pressure Gauges Installation Air VentsChiller Flow Switch Water Temperature SensorTypical Piping Recommendations FreezestatFinal Water Piping Connections Optional Flow Switch IllustrationDisconnect Switch External Handle Factory Mounted Option Field Installed Power WiringMain Unit Power Wiring Hazardous Voltage Calculation #1 MCA, MOP, and RDE Power Wire Sizing and Protection DeviceCustomer Connection Wire Range EquationsElectrical Service Sizing Data Installation Calculation #2 Disconnect Switch Sizing DSSControls Using 115 VAC Hazardous Voltage Field Installed Control Wiring Hazardous VoltageHot Gas Bypass All control options EVP Interlocks EVP Flow control 6S58EVP Circulating Pump Interlock Outside Air Thermostat 5S57Controls using 24 VAC Hazardous Voltage Controls using DC Analog Input/Outputs Hazardous VoltageAC Conductors DC Conductors Economizer Actuator CircuitTemperature Control Parameters No System ControlEconomizer Actuator Circuit Legend Refer to Wiring Notes on p Installation Discharge Air Sensor Honeywell 6RT3 Variable Air Volume Control Honeywell W7100ANight Setback Hazardous Voltage Suction Line ThermostatEVP Chiller Control W7100G Discharge Chilled Water Controller EVP Chiller Remote Panel Chilled Water Temperature Sensor Honeywell 6RT2Outside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Thermostat Checkout Constant Volume Control HoneywellThermostat Wiring Electronic Zone Thermostat Honeywell T7067T7067 Electronic Zone Thermostat & Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1 Q667 Switching SubbaseRefer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly EVP Chiller Applications Compressor DamageSystem Pre-Start Procedures System Evacuation ProceduresTypical Vacuum Pump Hookup System Pre-Start Procedures Standing Vacuum TestEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Zone or Discharge Air Temp Controller Economizer Actuator CheckoutOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Terminals Zone Thermostat 6U37 Voltage Output rampsOhms Electrical Phasing Voltage ImbalanceSequence of Operation VAV W7100A Discharge Air Controller 7U11Economizer Cycle Chilled Water Temperature Controller 6U11 System Start-UpThermostatic Expansion Valve W7100G Staging Sequence Condenser FansLow Ambient Dampers Compressor Crankcase HeatersPump Down Hot Gas Bypass Operation Low Ambient Damper Adjustment Factory or Field InstalledLive Electrical Components System Start-Up Low Ambient ThermostatsFreezestat Setting EVP Chiller Applications200 300 Verifying Proper Supply Fan Rotation Air Over Evaporator ApplicationRotating Components System Airflow MeasurementCompressor Start-Up All Systems Compressor Damage Live Electrical Components Subcooling Measuring SubcoolingMeasuring Superheat Recommended Refrigerant Capacities Pressure Control Switch SettingsMinimum starting Ambient Temperature Compressor OilCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Recommended Operating Setpoints Final System SetupSample Maintenance Log At Low Ambient Start-Up Scroll Compressor ReplacementCompressor Operational Sounds At ShutdownCompressor Circuit Breaker Data Service & MaintenanceAir Handling Equipment Fuse Replacement DataMonthly Maintenance Fuse Replacement DataCondensing Unit Coil CleaningSystem operation Hazardous PressuresWarranty and Liability Clause Numerics Symbols111 IndexSS-SVX09A-EN

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