Trane RAUC-C30 manual Low Voltage Wiring AC & DC Hazardous Voltage, Refrigerant Line Components

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Installation

Low Voltage Wiring (AC & DC)

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

Variable Air Volume (VAV) Units

[ ] Install a field provided remote system control switch to activate the system.

[ ] Connect properly sized wiring from the field provided economizer, if applicable, to the discharge air controller in the unit control panel.

[ ] Install and connect properly sized wiring from the night setback relay contacts to the proper termination points inside the unit control panel. Verify the appropriate jumpers have been removed.

[ ] Install the suction line thermostat onto the suction line. Connect properly sized wiring between the thermostat and terminal strip 7TB7 in the unit control panel.

[ ] Install the discharge air sensor and wire it to the discharge air controller with shielded cable.

EVP Chiller Units

[ ] Install the appropriate jumpers on the chilled solution temperature controller for hot gas bypass operation (If applicable). Refer to the control wiring diagram that shipped with the unit for jumper details.

[ ] Install and connect the chilled solution temperature sensor to the chilled solution temperature controller with shielded cable.

[ ] Install the proper staging resistor onto the chilled solution temperature controller.

Constant Volume Units

[ ] Install the zone thermostat, with or without switching subbase.

[ ] Connect properly sized control wiring to the proper termination points between the zone thermostat and the unit control panel.

[ ] Install the discharge air sensor and connect it to the master energy controller (MEC) with shielded cable.

[ ] Connect properly sized wiring from the field provided economizer, if applicable, to the master energy controller (MEC) in the unit control panel.

Refrigerant Line Components

Suction line refrigerant components necessary for field installation in the suction line are a filter (Core Type), access valves (ports), FrostatTM control for coil frost protection, and ball shutoff valves. They are placed in the suction line as illustrated in Figure 18.

The required liquid line refrigerant components include a filter drier (Core Type), access valve(s) or (ports), solenoid valve(s), moisture indicating sight glass, expansion valve(s), and ball shutoff valve(s). They are placed in the liquid line as shown in Figure 18.

Suction And Liquid Line Filter/Filter Drier (Field Supplied)

Install the filter in the suction line upstream of the compressors. It should be installed so the canister is at either a 45 or 90 degree angle to prevent oil accumulation.

Install the filter drier in the liquid line as close as possible to the expansion valves. Locate them upstream of the moisture indicator and solenoid valve.

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Contents June Remote Split System UnitsOverview of Manual Grounding RequiredEnvironmental Concerns Responsible Refrigerant PracticesTable of Contents SS-SVX09A-EN Unit Nameplate Model Number DescriptionCompressor Nameplate Unit Description EVP Chiller Considerations Unit InspectionNo Step Surface Unit ClearancesInstallation Unit Dimensions & Weight InformationFoundation Installation RAUC-C20 Unit Dimensional Data & Recommended Clearances RAUC-C25 Unit Dimensional Data & Recommended Clearances RAUC-C30 Unit Dimensional Data & Recommended Clearances RAUC-C40 Unit Dimensional Data & Recommended Clearances RAUC-C50 Unit Dimensional Data & Recommended Clearances RAUC-C60 Unit Dimensional Data & Recommended Clearances Bphe 20 Evaporator Chiller Dimensions Bphe 25 Evaporator Chiller Dimensions Bphe 30 Evaporator Chiller Dimensions Bphe 40 Evaporator Chiller Dimensions Bphe 50 Evaporator Chiller Dimensions Bphe 60 Evaporator Chiller Dimensions Typical EVP Chiller Weights & General Data Typical Unit Weights & Point Loading DataRigging and Center-of-Gravity Data Rigging Heavy ObjectsNeoprene Isolators Unit IsolationTypical Neoprene Isolator Selection & Location Leveling the Unit Installation Spring IsolatorsTypical Spring Isolator Selection & Location Shipping FastenersCompressor Shipping Hardware Two Manifolded CompressorsRefrigerant Piping Requirements General Unit RequirementsHazard of Explosion Main Electrical Power Requirements Hazardous VoltageEVP Chilled Water Piping Requirements No Controls Units Ground WireField Installed Control Wiring Requirements Volt Control Wiring All UnitsEVP Chiller Piping Refrigerant Line Components Low Voltage Wiring AC & DC Hazardous VoltageVariable Air Volume VAV Units Constant Volume UnitsThermostatic Expansion Valve TEV Liquid Line Moisture Indicator Sight GlassAccess Valves Ports Liquid Line Solenoid ValvesTypical Placement of Split System piping Components Solenoid Valve & Sight Glass w/Moisture IndicatorUse Type L refrigerant grade copper tubing only Suction Line Interconnecting TubingRefrigerant Piping Suction Line PipingLiquid Line Piping Liquid Line Interconnecting TubingTypical Coil Piping For Dual Circuit Units Evaporator PipingOptional Pressure Gauges Hot Gas Bypass for Commercial Comfort-Cooling ApplicationsFinal Refrigerant Pipe Connections Brazing Procedures Hazard of Explosion and Deadly Gases Leak Testing Procedure Hazard of Explosion Chilled Water Piping Evaporator Water-Pressure Drop Water Pressure Gauges Installation Air VentsChiller Flow Switch Water Temperature SensorTypical Piping Recommendations FreezestatFinal Water Piping Connections Optional Flow Switch IllustrationDisconnect Switch External Handle Factory Mounted Option Field Installed Power WiringMain Unit Power Wiring Hazardous Voltage Calculation #1 MCA, MOP, and RDE Power Wire Sizing and Protection DeviceCustomer Connection Wire Range EquationsElectrical Service Sizing Data Installation Calculation #2 Disconnect Switch Sizing DSSControls Using 115 VAC Hazardous Voltage Field Installed Control Wiring Hazardous VoltageHot Gas Bypass All control options EVP Interlocks EVP Flow control 6S58EVP Circulating Pump Interlock Outside Air Thermostat 5S57Controls using DC Analog Input/Outputs Hazardous Voltage Controls using 24 VAC Hazardous VoltageAC Conductors DC Conductors Economizer Actuator CircuitNo System Control Temperature Control ParametersEconomizer Actuator Circuit Legend Refer to Wiring Notes on p Installation Discharge Air Sensor Honeywell 6RT3 Variable Air Volume Control Honeywell W7100ANight Setback Hazardous Voltage Suction Line ThermostatEVP Chiller Control W7100G Discharge Chilled Water Controller EVP Chiller Remote Panel Chilled Water Temperature Sensor Honeywell 6RT2Outside Air Thermostat 5S57 Field Provided Refer to Wiring Notes on Page p Thermostat Checkout Constant Volume Control HoneywellThermostat Wiring Electronic Zone Thermostat Honeywell T7067T7067 Electronic Zone Thermostat & Q667 Switching Subbase Discharge Air Sensor Honeywell 6RT1 Q667 Switching SubbaseRefer to Wiring Notes on Page p RT1 Discharge Air Sensor Assembly EVP Chiller Applications Compressor DamageSystem Pre-Start Procedures System Evacuation ProceduresTypical Vacuum Pump Hookup System Pre-Start Procedures Standing Vacuum TestEvacuation Time vs. Pressure Rise System Pre-Start Procedures W7100A Discharge Air Controller Zone or Discharge Air Temp Controller Economizer Actuator CheckoutOhms 4200 4000 3800 System Pre-Start Procedures W7100G Chilled Water Controller Master Energy Control Checkout Hazardous Voltage Zone Thermostat Checkout Honeywell T7067 Terminals Zone Thermostat 6U37 Voltage Output rampsOhms Electrical Phasing Voltage ImbalanceVAV W7100A Discharge Air Controller 7U11 Sequence of OperationEconomizer Cycle System Start-Up Chilled Water Temperature Controller 6U11Thermostatic Expansion Valve W7100G Staging Sequence Condenser FansCompressor Crankcase Heaters Low Ambient DampersPump Down Hot Gas Bypass Operation Low Ambient Damper Adjustment Factory or Field InstalledLive Electrical Components System Start-Up Low Ambient ThermostatsEVP Chiller Applications Freezestat Setting200 300 Verifying Proper Supply Fan Rotation Air Over Evaporator ApplicationRotating Components System Airflow MeasurementCompressor Start-Up All Systems Compressor Damage Live Electrical Components Measuring Subcooling SubcoolingMeasuring Superheat Recommended Refrigerant Capacities Pressure Control Switch SettingsMinimum starting Ambient Temperature Compressor OilCompressor Sequence Typical Compressor Locations Ton Pressure Curve System Start-Up System Start-Up Ton Pressure Curve per Circuit 100 101 Recommended Operating Setpoints Final System SetupSample Maintenance Log At Low Ambient Start-Up Scroll Compressor ReplacementCompressor Operational Sounds At ShutdownCompressor Circuit Breaker Data Service & MaintenanceAir Handling Equipment Fuse Replacement DataMonthly Maintenance Fuse Replacement DataCondensing Unit Coil CleaningSystem operation Hazardous PressuresWarranty and Liability Clause Numerics Symbols111 IndexSS-SVX09A-EN

RAUC-C20, RAUC-C40, RAUC-C25, RAUC-C30, RAUC-C60 specifications

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