Bryant 580F Pre-Start-Up, START-UP Unit Preparation, II. RETURN-AIR Filters, Internal Wiring

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PRE-START-UP

WARNING: Failure to observe the following warn- ings could result in serious personal injury.

1.Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system.

2.Do not operate compressor or provide any elec- tric power to unit unless compressor terminal cover is in place and secured.

3.Do not remove compressor terminal cover until all electrical sources are disconnected.

4.Relieve all pressure from system before touch- ing or disturbing anything inside terminal box if refrigerant leak is suspected around compres- sor terminals.

5.Never attempt to repair soldered connection while refrigerant system is under pressure.

6.Do not use torch to remove any component. Sys- tem contains oil and refrigerant under pres- sure. To remove a component, wear protective goggles and proceed as follows:

a.Shut off electrical power and then gas to unit.

b.Reclaim refrigerant to relieve all pressure from system using both high- and low-pres- sure ports.

c.Cut component connection tubing with tub- ing cutter and remove component from unit.

d.Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame.

Proceed as follows to inspect and prepare the unit for initial start-up:

1.Remove all access panels.

2.Read and follow instructions on all WARNING, CAU- TION, and INFORMATION labels attached to, or shipped with, unit.

3.Make the following inspections:

a.Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires, etc.

b.Inspect for oil at all refrigerant tubing connec- tions and on unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refrig- erant tubing connections using electronic leak detector, halide torch, or liquid-soap solution.

c.Inspect all field-wiring and factory-wiring con- nections. Be sure that connections are completed and tight. Be sure that wires are not in contact with refrigerant tubing or sharp edges.

d.Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.

4.Verify the following conditions:

a.Make sure that condenser-fan blade are correctly positioned in fan orifice. See Condenser-Fan Adjustment section on page 62 for more details.

b.Make sure that air filter(s) is in place.

c.Make sure that condensate drain trap is filled with water to ensure proper drainage.

d.Make sure that all tools and miscellaneous loose parts have been removed.

START-UP

I. UNIT PREPARATION

Make sure that unit has been installed in accordance with these installation instructions and applicable codes. Make sure that Start-Up Checklist, located on back page of this booklet, has been completed and filled out.

II. RETURN-AIR FILTERS

Make sure correct filters are installed in filter tracks (see Tables 1A and 1B). Do not operate unit without return-air filters.

III. OUTDOOR-AIR INLET SCREENS

Outdoor-air inlet screens must be in place before operating unit.

IV. COMPRESSOR MOUNTING

Compressors are internally spring mounted. Do not loosen or remove compressor holddown bolts. On 580F150 and 151 units, remove the tiedown bands that hold the compressors together.

V. INTERNAL WIRING

Check all electrical connections in unit control boxes. Tighten as required. Ensure wiring does not come into direct contact with refrigerant tubing.

VI. GAS PIPING

Check gas piping for leaks.

WARNING: Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pres- sures greater than 1/2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is sub- jected to pressure greater than 1/2 psig, it must be replaced before use. When pressure testing field- supplied gas piping at pressures of 1/2 psig or less, a unit connected to such piping must be isolated by man- ually closing the gas valve.

VII. REFRIGERANT SERVICE PORTS

To service refrigerant service ports, remove compressor access panel. Each unit system has 3 Schrader-type service gage ports: one on the suction line, one on the liquid line, and one on the compressor discharge line. Be sure that caps on the ports are tight. The Schrader-type valve on the discharge line is located under the low-pressure switch. Another valve is located on the discharge line underneath the high- pressure switch. It is screwed on a Schrader fitting but there is no Schrader core.

VIII. HIGH FLOW VALVES

Located on the compressor hot gas and suction tubes are High Flow Valves. Large black plastic caps distinguish these valves with O-rings located inside the caps. These valves can not be accessed for service in the field. Ensure the plastic caps are in place and tight or the possibility of refrigerant leakage could occur.

IX. COMPRESSOR ROTATION

On 3-phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction:

1.Connect service gages to suction and discharge pres- sure fittings.

2.Energize the compressor.

3.The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up.

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Contents Safety Considerations Important Read Before InstallingContents InstallationBase Unit Dimensions 580F090,102,120,150 Base Unit Dimensions 580F091,103,121,151 Slab Mount Horizontal Units Only III. Install External Trap for CONDEN- Sate DrainAlternate Unit Support II. Field Fabricate DuctworkCRBTMPWR004A01 CRBTMPWR002A01CRBTMPWR003A01 CRRFCURB003A01Unit Leveling Tolerances Operating Dimensions Unit Weight Physical Data 580F090, 102, 120, 150 Units MED Furnace SectionLOW High091 103 121 151 Nominal Capacity tons 091 103 121 151 Field Power Supply Install Flue HoodVI. Install GAS Piping Field Control WiringHeat Anticipator Settings Electrical Data Without Convenience OutletPower Exhaust Electrical Data MCA Mocp Unbalanced 3-Phase Supply VoltageRLA LRA Electrical Data With Convenience OutletVoltage Type FLA FAN Motor MCA Mocp LRAIFC NECWith Hood Attached VIII. Adjust FACTORY-INSTALLED OptionsManual Outdoor-Air Damper ScrewsBracket Optional EconoMi$er+Hood BOX ORH OATIAQ IarhThermostats EconoMi$er+ Controller WiringDamper Movement Supply Air Temperature SAT Sensor Provided EconoMi$er+ Field-Installed AccessoriesOutdoor Air Temperature OAT Sensor Provided Return Air Temperature RAT SensorVertical ECONOMI$ER+ 3 to 12 1/2 TON Units Outdoor Air Humidity SensorIndoor Air Humidity Sensor Temperature Resistance Range Resolution Low HighRemote Potentiometer Occupied Minimum Position Power ExhaustRemote EconoMi$er+ Enable Control CO2 Sensor Configuration Demand Ventilation ControlCO2 Sensor* Standard Settings IX. Adjust EVAPORATOR-FAN SpeedEvaporator-Fan Motor Efficiency Unit Motor EfficiencyUnit EVAPORATOR-FAN Maximum Acceptable Evaporator-Fan Motor PerformanceGeneral Notes for FAN Performance Data Tables Continuous BHP2400 535 584 2250 513 5052300 521 531 2500 551 642802 684 713 665 940741 671 972 8661293 802 1566 2500 551 642 1187 786 1453 2300 521 5311222 791 1489 2400 535 584 866 6964000 38003900 4100 4200 42503900 777 1974 3800 761 18422156 2296942 1323 993 1524 3300 962 1373 3100978 1447 3200 958 1400 1008 1604 34003200 766 773 829 947 3000 726 656 793 8223100 746 713 811 883 3300 786 836Airflow 3900 760 1460 819 1676 3700 728 1266 789 1473 8483800 744 1361 804 1572 4000 777 1563 834 17854100 793 1672 3700 728 1266 789 14734000 777 1563 1139 4208 52002300 513 509 2250 505 484681 2400 527 561766 674 993 681 657 901708 663 931 8941241 796 1508 2500 543 617 1142 782 1403 2300 513 5091174 787 1437 2400 527 561 828 6864200 4250 3900 770 1912 3800 753 17832074 22093100 568 686 3000 555 630765 825825 706 968 765 696 9041048 814 1198 3100 568 686 1115 823 1269 3200 582 7451026 739 1181 888 717 1035955 728 1106 1100 750 12593800 690 1185 3700 676 11061328 811 1414 8233900 705 1269 773 1503 3700 676 1106 747 1328 8113800 690 1185 760 1414 823 4000 719 1357 786 1597PRE-START-UP Internal WiringVII. Refrigerant Service Ports START-UP Unit PreparationXII. Heating CoolingXI. Main Burners XVI. ECONOMI$ER+ Controller XIV. Safety ReliefXIII. Integrated GAS Controller IGC Operation EconoMi$er+ Controller Board DS1 DS2 DS3 DS4Start-Up Mode Sequence EconoMi$er+ Inputs and OutputsValue Setting Configuration Variables Read and Setup ModesSetup Points Units Minimum Maximum Factory INC Comments Input/Output ChannelsSetup Mode Manual Mode Error ModeVentilation Air And Free Cooling XVII. ECONOMI$ER+ ConfigurationCompressor Configuration And Control Demand Ventilation Configuration Power Exhaust ConfigurationHeating, Units Without EconoMi$er+ XVIII. Operating SequenceCooling, Units Without EconoMi$er+ Cooling, Units With EconoMi$er+Service Cleaning VIII. HIGH-PRESSURE Switch IV. Blower Belt AdjustmentVI. Economizer Adjustment IX. LOSS-OF-CHARGE SwitchTo Use Cooling Charging Chart Cooling Charging Chart 580F090Cooling Charging Chart 580F120 Cooling Charging Chart 580F091 Cooling Charging Chart 580F121 XIII. COMBUSTION-AIR Blower XIV. Limit SwitchXII. Flue GAS Passageways XV. Burner IgnitionCleaning and Adjustment XVII. Replacement PartsTroubleshooting ECONOMI$ER+ Troubleshooting II. Unit Troubleshooting Cooling Service Troubleshooting Problem Cause RemedyHeating Service Troubleshooting Typical Unit Wiring Schematic 208/230-3-60 Unit Shown Startup Mode Appendix a ECONOMI$ER+ LabelAppendix a ECONOMI$ER+ Label Appendix B JOB Specific ECONOMI$ER+ Configuraiton Settings Index Service Training Call for Free CatalogPage Preliminary Information START-UP ChecklistRemove and Store in Job File III. START-UP Electrical
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580F specifications

The Bryant 580F is a highly regarded gas furnace known for its exceptional heating performance and advanced technology. Designed for residential use, this model stands out for its reliability, efficiency, and user-friendly features that cater to modern heating demands.

One of the most notable features of the Bryant 580F is its efficiency rating. With an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%, this furnace maximizes heat output while minimizing energy consumption. This high level of efficiency not only results in lower utility bills but also reduces the environmental impact—a critical consideration for today’s eco-conscious homeowners.

The Bryant 580F is equipped with a multi-speed blower that ensures consistent airflow and enhances comfort by maintaining even temperatures throughout the home. This technology allows the furnace to adjust its operation based on the heating needs, leading to quieter operation and increased comfort levels.

In terms of construction, the Bryant 580F is built with durable materials that promise longevity and resilience against wear and tear. Its compact design makes installation easier, allowing it to fit into tight spaces without compromising its performance.

One of the standout technologies integrated into the Bryant 580F is its enhanced control system. The furnace works seamlessly with smart thermostats, allowing homeowners to monitor and adjust heating settings from their mobile devices. This feature not only provides convenience but also allows for energy-saving optimizations based on personal schedules and preferences.

Safety is also a primary concern with the Bryant 580F. It includes robust safety features such as a hot surface ignition system that eliminates the need for a standing pilot light, reducing the risk of gas leaks. Additionally, advanced diagnostics help in troubleshooting and maintenance, ensuring that potential issues can be identified and resolved quickly.

In conclusion, the Bryant 580F gas furnace is a remarkable choice for those seeking a blend of efficiency, comfort, and advanced technology. Its high AFUE rating, multi-speed blower, smart control compatibility, and safety features make it a reliable option for homeowners looking to invest in a dependable heating solution. As the demand for energy-efficient heating continues to grow, the Bryant 580F stands out as a model that meets and exceeds expectations in the modern heating landscape.
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