Bryant 580F XIII. Integrated GAS Controller IGC Operation, XIV. Safety Relief

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XIII. INTEGRATED GAS CONTROLLER (IGC) OPERATION

NOTE: The default value for the evaporator-fan motor ON and OFF delay is 45 seconds. The Integrated Gas Controller (IGC) modifies this value when abnormal limit switch cycles occur. Based upon unit operating conditions, the ON delay can be reduced to 0 seconds and the OFF delay can be extended to 180 seconds.

When one flash of the LED (light-emitting diode) is observed, the evaporator-fan ON/OFF delay has been modi- fied. If the limit switch trips at the start of the heating cycle during the evaporator ON delay, the time period of the ON delay for the next cycle will be 5 seconds less than the time at which the switch tripped. (Example: If the limit switch trips at 30 seconds, the evaporator-fan ON delay for the next cycle will occur at 25 seconds.) To prevent short-cycling, a 5-second reduction will only occur if a minimum of 10 min- utes has elapsed since the last call for heating.

The evaporator-fan OFF delay can also be modified. Once the call for heating has ended, there is a 10-minute period dur- ing which the modification can occur. If the limit switch trips during this period, the evaporator-fan OFF delay will increase by 15 seconds on the next cycle. A maximum of 9 trips can occur, extending the evaporator-fan OFF delay to 180 seconds. To restore the original default value, reset the power to the unit.

A. To Shut Off Unit

Set system selector switch at OFF position. Resetting heat- ing selector lever below room temperature will shut unit off temporarily until space temperature falls below thermostat setting.

XIV. SAFETY RELIEF

A soft-solder joint at the suction line Schrader port provides pressure relief under abnormal temperature and pressure conditions.

XV. VENTILATION (Continuous Fan)

Set fan and system selector switches at ON and OFF posi- tions, respectively. Evaporator fan operates continuously to provide constant air circulation. When the evaporator-fan selector switch is turned to the OFF position, there is a 30-second delay before the fan turns off.

XVI. ECONOMI$ER+ CONTROLLER

The EconoMi$er+ controller is mounted to the top of the EconoMi$er+ damper and is accessible by removing the filter access door of the unit.

The EconoMi$er+ controller is protected by a sheet metal enclosure mounted over the controller. Remove the single screw on the front of the enclosure and lift off the top for access to the controller. The primary purpose of the control- ler is to provide control of the EconoMi$er+ dampers and the cooling compression stages. The status of the indoor fan is monitored through the G input but is not directly controlled by the controller. The heating function is completely inde- pendent of the controller.

IMPORTANT: The controller can only be used with conven- tional thermostats with Y1, Y2 and G input to the controller; it can NOT be used with electronic thermostats with a pro- portional room temperature input, or with Variable Air Vol- ume systems.

There are 4 LEDs on the controller, which are used to read val- ues and display status and configuration information. There are 2 buttons (READ/ADJUST and ADVANCE/MANUAL), which change modes and configure the controller. See Fig. 36.

The EconoMi$er+ microprocessor based control system pro- vides the following control functions:

EconoMi$er+ damper control for free cooling

Minimum position control for ventilation

Demand Ventilation Control using a CO2 sensor

Compressor Cooling Stage Control

Occupied/Unoccupied Control

Diagnostics Display and History

Manual test control

See Table 32 for Inputs and Outputs.

A. Integrated Display

The control board includes an integrated display, which is used for the following functions:

Configuration and setup

Set point and control adjustment

Error status and alarm monitoring

Manual control

Reading sensor values

There are 5 modes of display operation:

Startup Mode

Run Mode

Read Mode

Setup Mode

Manual Mode

External devices are not required to operate and configure the control.

B. Startup Mode

During the first 3 seconds after power is applied to the con- trol, the four LEDs flash as shown in Table 33, indicating that the control is being initialized. The buttons are not operational during Startup mode.

C. Run Mode

Run mode indicates status of controller and unit. The mode can be changed to the Read, Setup, or Manual modes by pushing various buttons.

While the control is in Run mode, the DS1 heartbeat indica- tor LED (red) will flash to indicate the controller is operating properly. The DS2 Econo indicator LED (yellow) will flash whenever economizer is being used for free cooling. The DS3 first stage cooling indicator LED (green) will be on steady indicate demand for stage 1 cooling. The DS4 second stage cooling indicator LED (green) will be on steady to indicate demand for stage 2 cooling.

If the controller is in a different mode, the controller will return to Run mode after 10 minutes of user inactivity or if the READ/ADJUST (#1) and ADVANCE/MANUAL (#2) but- tons are held for at least 3 seconds until all LEDs flash.

D. Read Mode

Read mode is used to check set points (Table 34) and I/O channel status (Table 35). Enter the Read mode by pushing and releasing the READ/ADJUST (#1) button. A user can only enter Read mode from the Run mode (to get to Run mode, press both the #1 and #2 buttons for at least 3 seconds until all LEDs flash). In Read mode, LEDs are not lit until the READ/ADJUST button (#1) is pushed.

NOTE: If the user pushes and holds the READ/ADJUST but- ton (#1) for more than 3 seconds, then the control will go into the Setup mode, indicated by the yellow LED (on steady).

While in Read mode, push button #1 then the DS1 LED (Red) flashes to indicate setup point number as defined in the setup table. The two green LEDs will then show the value of the display item. The DS3 LED will first display the

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Contents Important Read Before Installing ContentsSafety Considerations InstallationBase Unit Dimensions 580F090,102,120,150 Base Unit Dimensions 580F091,103,121,151 III. Install External Trap for CONDEN- Sate Drain Alternate Unit SupportSlab Mount Horizontal Units Only II. Field Fabricate DuctworkCRBTMPWR002A01 CRBTMPWR003A01CRBTMPWR004A01 CRRFCURB003A01Unit Leveling Tolerances Operating Dimensions Unit Weight Physical Data 580F090, 102, 120, 150 Units Furnace Section LOWMED High091 103 121 151 Nominal Capacity tons 091 103 121 151 Install Flue Hood VI. Install GAS PipingField Power Supply Field Control WiringHeat Anticipator Settings Electrical Data Without Convenience OutletPower Exhaust Electrical Data MCA Mocp Unbalanced 3-Phase Supply VoltageElectrical Data With Convenience Outlet Voltage TypeRLA LRA FLA FAN Motor MCA Mocp LRAIFC NECVIII. Adjust FACTORY-INSTALLED Options Manual Outdoor-Air DamperWith Hood Attached ScrewsHood BOX Optional EconoMi$er+Bracket OAT IAQORH IarhDamper Movement EconoMi$er+ Controller WiringThermostats EconoMi$er+ Field-Installed Accessories Outdoor Air Temperature OAT Sensor ProvidedSupply Air Temperature SAT Sensor Provided Return Air Temperature RAT SensorIndoor Air Humidity Sensor Outdoor Air Humidity SensorVertical ECONOMI$ER+ 3 to 12 1/2 TON Units Temperature Resistance Range Resolution Low HighRemote EconoMi$er+ Enable Control Power ExhaustRemote Potentiometer Occupied Minimum Position CO2 Sensor Configuration Demand Ventilation ControlCO2 Sensor* Standard Settings IX. Adjust EVAPORATOR-FAN SpeedEvaporator-Fan Motor Efficiency Unit Motor EfficiencyEvaporator-Fan Motor Performance General Notes for FAN Performance Data TablesUnit EVAPORATOR-FAN Maximum Acceptable Continuous BHP2250 513 505 2300 521 5312400 535 584 2500 551 642713 665 940 741 671 972802 684 8661187 786 1453 2300 521 531 1222 791 1489 2400 535 5841293 802 1566 2500 551 642 866 6963800 39004000 4100 4200 42503800 761 1842 21563900 777 1974 2296962 1373 3100 978 1447 3200942 1323 993 1524 3300 958 1400 1008 1604 34003000 726 656 793 822 3100 746 713 811 8833200 766 773 829 947 3300 786 836Airflow 3700 728 1266 789 1473 848 3800 744 1361 804 15723900 760 1460 819 1676 4000 777 1563 834 17853700 728 1266 789 1473 4000 777 15634100 793 1672 1139 4208 52002250 505 484 6812300 513 509 2400 527 561681 657 901 708 663 931766 674 993 8941142 782 1403 2300 513 509 1174 787 1437 2400 527 5611241 796 1508 2500 543 617 828 6864200 4250 3800 753 1783 20743900 770 1912 22093000 555 630 7653100 568 686 825765 696 904 1048 814 1198 3100 568 686825 706 968 1115 823 1269 3200 582 745888 717 1035 955 728 11061026 739 1181 1100 750 12593700 676 1106 1328 8113800 690 1185 1414 8233700 676 1106 747 1328 811 3800 690 1185 760 1414 8233900 705 1269 773 1503 4000 719 1357 786 1597Internal Wiring VII. Refrigerant Service PortsPRE-START-UP START-UP Unit PreparationXI. Main Burners CoolingXII. Heating XIII. Integrated GAS Controller IGC Operation XIV. Safety ReliefXVI. ECONOMI$ER+ Controller EconoMi$er+ Controller Board DS1 DS2 DS3 DS4Start-Up Mode Sequence EconoMi$er+ Inputs and OutputsConfiguration Variables Read and Setup Modes Setup Points Units Minimum Maximum Factory INC CommentsValue Setting Input/Output ChannelsSetup Mode Manual Mode Error ModeCompressor Configuration And Control XVII. ECONOMI$ER+ ConfigurationVentilation Air And Free Cooling Demand Ventilation Configuration Power Exhaust ConfigurationXVIII. Operating Sequence Cooling, Units Without EconoMi$er+Heating, Units Without EconoMi$er+ Cooling, Units With EconoMi$er+Service Cleaning IV. Blower Belt Adjustment VI. Economizer AdjustmentVIII. HIGH-PRESSURE Switch IX. LOSS-OF-CHARGE SwitchTo Use Cooling Charging Chart Cooling Charging Chart 580F090Cooling Charging Chart 580F120 Cooling Charging Chart 580F091 Cooling Charging Chart 580F121 XIV. Limit Switch XII. Flue GAS PassagewaysXIII. COMBUSTION-AIR Blower XV. Burner IgnitionCleaning and Adjustment XVII. Replacement PartsTroubleshooting ECONOMI$ER+ Troubleshooting II. Unit Troubleshooting Cooling Service Troubleshooting Problem Cause RemedyHeating Service Troubleshooting Typical Unit Wiring Schematic 208/230-3-60 Unit Shown Startup Mode Appendix a ECONOMI$ER+ LabelAppendix a ECONOMI$ER+ Label Appendix B JOB Specific ECONOMI$ER+ Configuraiton Settings Index Service Training Call for Free CatalogPage START-UP Checklist Remove and Store in Job FilePreliminary Information III. START-UP Electrical
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580F specifications

The Bryant 580F is a highly regarded gas furnace known for its exceptional heating performance and advanced technology. Designed for residential use, this model stands out for its reliability, efficiency, and user-friendly features that cater to modern heating demands.

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One of the standout technologies integrated into the Bryant 580F is its enhanced control system. The furnace works seamlessly with smart thermostats, allowing homeowners to monitor and adjust heating settings from their mobile devices. This feature not only provides convenience but also allows for energy-saving optimizations based on personal schedules and preferences.

Safety is also a primary concern with the Bryant 580F. It includes robust safety features such as a hot surface ignition system that eliminates the need for a standing pilot light, reducing the risk of gas leaks. Additionally, advanced diagnostics help in troubleshooting and maintenance, ensuring that potential issues can be identified and resolved quickly.

In conclusion, the Bryant 580F gas furnace is a remarkable choice for those seeking a blend of efficiency, comfort, and advanced technology. Its high AFUE rating, multi-speed blower, smart control compatibility, and safety features make it a reliable option for homeowners looking to invest in a dependable heating solution. As the demand for energy-efficient heating continues to grow, the Bryant 580F stands out as a model that meets and exceeds expectations in the modern heating landscape.