Bryant 580F installation instructions Cooling, XI. Main Burners, XII. Heating

Page 51

If the suction pressure does not drop and the discharge pres- sure does not rise to normal levels:

1.Note that the evaporator fan is probably also rotating in the wrong direction.

2.Turn off power to the unit and install lockout tag.

3.Reverse any two of the unit power leads.

4.Reapply power to unit. Reenergize compressor.

The suction and discharge pressure levels should now move to their normal start-up levels.

NOTE: When the compressor is rotating in the wrong direc- tion, the unit will make an elevated level of noise and will not provide cooling.

X. COOLING

To start unit, turn on main power supply. Set system selector switch at COOL position and fan switch at AUTO. position. Adjust thermostat to a setting below room temperature. Compressor, indoor and outdoor fans start on closure of contactors.

Check unit charge. Refer to Checking and Adjusting Refrigerant Charge section, page 62. Unit must operate a minimum of 10 minutes before adjusting charge.

Reset thermostat at a position above room temperature. Compressor and outdoor fans will shut off. Evaporator fan will shut off after 30-second delay.

A. To Shut Off Unit

Set system selector switch at OFF position. Resetting ther- mostat at a position above room temperature shuts unit off temporarily until space temperature exceeds thermostat setting.

XI. MAIN BURNERS

Main burners are factory set and should require no adjustment.

TO CHECK ignition of main burners and heating controls, move thermostat set point above room temperature and ver- ify that the burners light and evaporator fan is energized. After ensuring that the unit continues to heat the building, lower the thermostat setting below the room temperature and verify that the burners and evaporator fan turn off (fan will turn off only if fan selector switch is in the AUTO. posi- tion). Refer to Table 31 for the correct orifice to use at high altitudes.

NOTE: Upon a call for heat, the main burners will remain on for a minimum of 60 seconds.

A. Adjust Gas Input

The gas input to the unit is determined by measuring the gas flow at the meter or by measuring the manifold pressure. Manifold pressure should be 3.5 in. wg. in high-fire operation.

NOTE: Unit uses a 2-stage gas valve. There is no need to adjust the “Low Fire” manifold pressure.

Measure Gas Flow (Natural Gas Units)

Minor adjustment to the gas flow can be made by changing the manifold pressure. The manifold pressure must be

3.5in. wg. Normal manifold pressure is 3.5 in. wg in high fire (W1 and W2 inputs to gas valve).

Proceed as follows:

1.Turn off gas supply to unit.

2.Remove pipe plug on manifold then connect manome- ter at this point. Turn on gas to unit. Ensure gas valve is in high fire operation.

Observe manifold pressure in high fire (W1 and W2 ener- gized) and proceed as follows to adjust gas input:

1.Remove cover screw over regulator adjustment screw on gas valve. Ensure gas valve is operating in high fire mode.

2.Turn regulator adjustment screw clockwise to increase gas input, or turn regulator adjustment screw counterclockwise to decrease input. High fire manifold pressure must be 3.5 in. wg.

WARNING: Unsafe operation of the unit may result if manifold pressure is outside 3.4 to 3.6 in. wg range. Personal injury or unit damage may result.

3.Replace cover screw cap on gas valve.

4.Turn off gas supply to unit. Remove manometer from pressure tap and replace pipe plug on gas valve. Turn on gas to unit and check for leaks.

Table 31 — Altitude Compensation*

 

125,000, 180,000, AND

250,000 BTUH

 

220,000 BTUH

 

NOMINAL INPUT

ELEVATION

NOMINAL INPUT

 

 

(Ft)

Natural

Liquid

Natural

Liquid

Gas

Propane

Gas

Propane

 

 

Orifice

Orifice

Orifice

Orifice

 

Size†

Size†

Size†

Size†

0-2,000

31

41

30

38

2,000

32

42

30

39

3,000

32

42

31

40

4,000

32

42

32

41

5,000

33

43

33

42

6,000

34

43

34

43

7,000

35

44

35

43

8,000

36

44

36

44

9,000

37

45

37

44

10,000

38

46

38

45

11,000

39

47

39

45

12,000

40

47

40

46

13,000

41

48

41

47

14,000

42

48

42

47

*As the height above sea level increases, there is less oxygen per cubic foot of air. Therefore, heat input rate should be reduced at higher altitudes.

†Orifice available through your local distributor.

XII. HEATING

1.Purge gas supply line of air by opening union ahead of gas valve. When gas odor is detected, tighten union and wait 5 minutes before proceeding.

2.Turn on electrical supply and open manual gas valve.

3.Set system switch selector at HEAT position and fan switch at AUTO. or ON position. Set heating temper- ature lever above room temperature.

4.The induced-draft motor will start, purging heat exchangers.

5.After a call for heating, the main burners should light within 5 seconds. If the burners do not light, then there is a 22-second delay before another 5-second ignition try. If the burners still do not light, the time delay is repeated. If the burners do not light within 15 minutes, there is a lockout. To reset the control, break the 24 v power to W1.

6.The evaporator-fan motor will turn on 45 seconds after the burners are ignited.

7.The evaporator-fan motor will turn off 45 seconds after the thermostat temperature is satisfied.

8.Adjust airflow to obtain a temperature rise within the range specified on the unit nameplate and in Tables 1A and 1B.

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Contents Installation Important Read Before InstallingContents Safety ConsiderationsBase Unit Dimensions 580F090,102,120,150 Base Unit Dimensions 580F091,103,121,151 II. Field Fabricate Ductwork III. Install External Trap for CONDEN- Sate DrainAlternate Unit Support Slab Mount Horizontal Units OnlyCRRFCURB003A01 CRBTMPWR002A01CRBTMPWR003A01 CRBTMPWR004A01Unit Leveling Tolerances Operating Dimensions Unit Weight Physical Data 580F090, 102, 120, 150 Units High Furnace SectionLOW MED091 103 121 151 Nominal Capacity tons 091 103 121 151 Field Control Wiring Install Flue HoodVI. Install GAS Piping Field Power SupplyElectrical Data Without Convenience Outlet Heat Anticipator SettingsUnbalanced 3-Phase Supply Voltage Power Exhaust Electrical Data MCA MocpFLA FAN Motor MCA Mocp LRA Electrical Data With Convenience OutletVoltage Type RLA LRANEC IFCScrews VIII. Adjust FACTORY-INSTALLED OptionsManual Outdoor-Air Damper With Hood AttachedOptional EconoMi$er+ Hood BOXBracket Iarh OATIAQ ORHEconoMi$er+ Controller Wiring Damper MovementThermostats Return Air Temperature RAT Sensor EconoMi$er+ Field-Installed AccessoriesOutdoor Air Temperature OAT Sensor Provided Supply Air Temperature SAT Sensor ProvidedOutdoor Air Humidity Sensor Indoor Air Humidity SensorVertical ECONOMI$ER+ 3 to 12 1/2 TON Units Temperature Resistance Low High Range ResolutionPower Exhaust Remote EconoMi$er+ Enable ControlRemote Potentiometer Occupied Minimum Position Demand Ventilation Control CO2 Sensor ConfigurationIX. Adjust EVAPORATOR-FAN Speed CO2 Sensor* Standard SettingsUnit Motor Efficiency Evaporator-Fan Motor EfficiencyContinuous BHP Evaporator-Fan Motor PerformanceGeneral Notes for FAN Performance Data Tables Unit EVAPORATOR-FAN Maximum Acceptable2500 551 642 2250 513 5052300 521 531 2400 535 584866 713 665 940741 671 972 802 684866 696 1187 786 1453 2300 521 5311222 791 1489 2400 535 584 1293 802 1566 2500 551 6424100 4200 4250 38003900 40002296 3800 761 18422156 3900 777 1974958 1400 1008 1604 3400 962 1373 3100978 1447 3200 942 1323 993 1524 33003300 786 836 3000 726 656 793 8223100 746 713 811 883 3200 766 773 829 947Airflow 4000 777 1563 834 1785 3700 728 1266 789 1473 8483800 744 1361 804 1572 3900 760 1460 819 16761139 4208 5200 3700 728 1266 789 14734000 777 1563 4100 793 16722400 527 561 2250 505 484681 2300 513 509894 681 657 901708 663 931 766 674 993828 686 1142 782 1403 2300 513 5091174 787 1437 2400 527 561 1241 796 1508 2500 543 6174200 4250 2209 3800 753 17832074 3900 770 1912825 3000 555 630765 3100 568 6861115 823 1269 3200 582 745 765 696 9041048 814 1198 3100 568 686 825 706 9681100 750 1259 888 717 1035955 728 1106 1026 739 11811414 823 3700 676 11061328 811 3800 690 11854000 719 1357 786 1597 3700 676 1106 747 1328 8113800 690 1185 760 1414 823 3900 705 1269 773 1503START-UP Unit Preparation Internal WiringVII. Refrigerant Service Ports PRE-START-UPCooling XI. Main BurnersXII. Heating XIV. Safety Relief XIII. Integrated GAS Controller IGC OperationXVI. ECONOMI$ER+ Controller DS1 DS2 DS3 DS4 EconoMi$er+ Controller BoardEconoMi$er+ Inputs and Outputs Start-Up Mode SequenceInput/Output Channels Configuration Variables Read and Setup ModesSetup Points Units Minimum Maximum Factory INC Comments Value SettingSetup Mode Error Mode Manual ModeXVII. ECONOMI$ER+ Configuration Compressor Configuration And ControlVentilation Air And Free Cooling Power Exhaust Configuration Demand Ventilation ConfigurationCooling, Units With EconoMi$er+ XVIII. Operating SequenceCooling, Units Without EconoMi$er+ Heating, Units Without EconoMi$er+Service Cleaning IX. LOSS-OF-CHARGE Switch IV. Blower Belt AdjustmentVI. Economizer Adjustment VIII. HIGH-PRESSURE SwitchCooling Charging Chart 580F090 To Use Cooling Charging ChartCooling Charging Chart 580F120 Cooling Charging Chart 580F091 Cooling Charging Chart 580F121 XV. Burner Ignition XIV. Limit SwitchXII. Flue GAS Passageways XIII. COMBUSTION-AIR BlowerXVII. Replacement Parts Cleaning and AdjustmentTroubleshooting ECONOMI$ER+ Troubleshooting II. Unit Troubleshooting Problem Cause Remedy Cooling Service TroubleshootingHeating Service Troubleshooting Typical Unit Wiring Schematic 208/230-3-60 Unit Shown Appendix a ECONOMI$ER+ Label Startup ModeAppendix a ECONOMI$ER+ Label Appendix B JOB Specific ECONOMI$ER+ Configuraiton Settings Index Call for Free Catalog Service TrainingPage III. START-UP Electrical START-UP ChecklistRemove and Store in Job File Preliminary Information
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580F specifications

The Bryant 580F is a highly regarded gas furnace known for its exceptional heating performance and advanced technology. Designed for residential use, this model stands out for its reliability, efficiency, and user-friendly features that cater to modern heating demands.

One of the most notable features of the Bryant 580F is its efficiency rating. With an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%, this furnace maximizes heat output while minimizing energy consumption. This high level of efficiency not only results in lower utility bills but also reduces the environmental impact—a critical consideration for today’s eco-conscious homeowners.

The Bryant 580F is equipped with a multi-speed blower that ensures consistent airflow and enhances comfort by maintaining even temperatures throughout the home. This technology allows the furnace to adjust its operation based on the heating needs, leading to quieter operation and increased comfort levels.

In terms of construction, the Bryant 580F is built with durable materials that promise longevity and resilience against wear and tear. Its compact design makes installation easier, allowing it to fit into tight spaces without compromising its performance.

One of the standout technologies integrated into the Bryant 580F is its enhanced control system. The furnace works seamlessly with smart thermostats, allowing homeowners to monitor and adjust heating settings from their mobile devices. This feature not only provides convenience but also allows for energy-saving optimizations based on personal schedules and preferences.

Safety is also a primary concern with the Bryant 580F. It includes robust safety features such as a hot surface ignition system that eliminates the need for a standing pilot light, reducing the risk of gas leaks. Additionally, advanced diagnostics help in troubleshooting and maintenance, ensuring that potential issues can be identified and resolved quickly.

In conclusion, the Bryant 580F gas furnace is a remarkable choice for those seeking a blend of efficiency, comfort, and advanced technology. Its high AFUE rating, multi-speed blower, smart control compatibility, and safety features make it a reliable option for homeowners looking to invest in a dependable heating solution. As the demand for energy-efficient heating continues to grow, the Bryant 580F stands out as a model that meets and exceeds expectations in the modern heating landscape.