Carrier 48PG20-28 specifications Make Electrical Connections, Condensate Drain Details

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Do not pressure test gas supply while connected to unit. Always disconnect union before servicing.

IMPORTANT: Natural gas pressure at unit gas connection must not be less than 5.5 in. wg or greater than 13.0 in. wg.

Size gas-supply piping for 0.5-in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection.

Fig. 12 — Condensate Drain Details

NOTE: Trap should be deep enough to offset maximum unit static difference. A 4-in. trap is recommended.

Fig. 13 — Condensate Drain Piping Details

Fig. 14 — Field Gas Piping

Step 9 — Make Electrical Connections

FIELD POWER SUPPLY — Unit is factory wired for volt- age shown on unit nameplate. Be sure to check for correct voltage.

When installing units, provide disconnect per NEC (Nation- al Electrical Code) of adequate size (MOCP [Maximum Over- current protection] of unit is on the informative plate). See Tables 4A and 4B. All field wiring must comply with NEC and local codes. Size wire based on MCA (Minimum Circuit Amps) on the unit informative plate. See Fig. 15 for power wiring connection to the unit power terminal block and equip- ment ground.

Route power and ground lines through control box end pan- el or unit basepan (see Fig. 4) to connections as shown on unit wiring diagram and Fig. 15.

The correct power phasing is critical to the operation of the scroll compressors. An incorrect phasing will result in compressor shutdown on thermal overload and possible damage to compressor. Should this occur, power phase cor- rection must be made to the incoming power.

Unit cabinet must have an uninterrupted, unbroken electri- cal ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control com- partment, or conduit approved for electrical ground when installed in accordance with NEC, ANSI/NFPA (American National Standards Institute/National Fire Protection Asso- ciation), latest edition, and local electrical codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in the installer being liable for personal injury of others.

Field wiring must conform to temperature limitations for type “T” wire. All field wiring must comply with NEC and local requirements.

Operating voltage to compressor must be within voltage range indicated on unit nameplate. On 3-phase units, voltages between phases must be balanced within 2%.

Unit failure as a result of operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components.

FIELD CONTROL WIRING — Unit can be controlled with either a Carrier-approved accessory thermostat. Install thermo- stat according to the installation instructions included with accessory. Locate thermostat assembly on a solid interior wall in the conditioned space to sense average temperature.

Route thermostat cable or equivalent single leads of colored wire from subbase terminals through conduit into unit to low- voltage connections as shown on unit label wiring diagram and in Fig. 16.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C Minimum). All wire larger than no. 18 AWG cannot be directly connected at the thermostat and will require a junction box and splice at the thermostat.

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Contents Installation, Start-Up and Service Instructions Provide Unit Support InstallationRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Alignment Hole Details Make Unit Duct ConnectionsConcentric Duct Details Install Flue Hood and Inlet HoodCondensate Drain Details Make Electrical ConnectionsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units 8500 940 Fan Performance 48PGF20 Vertical Supply/Return UnitsFan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units 500 940 Fan Performance 48PGF24 Vertical Supply/Return Units1310 11.76 1342 12.33 11,500 Fan Performance 48PGD28 Vertical Supply/Return Units10,500 11,0001309 1341 10.09 500 Fan Performance 48PGE28 Vertical Supply/Return Units1327 11.47 11,000 1304 000Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000 Fan Performance 48PGF24 Horizontal Supply and Return Units1328 10.37 1358 10.87 10,000 Fan Performance 48PGD28 Horizontal Supply and Return Units1308 1340 10.08 500 Fan Performance 48PGE28 Horizontal Supply and Return UnitsGeneral Notes for FAN Performance Data Tables Fan Performance 48PGF28 Horizontal Supply and Return UnitsOperation Air Quantity Limits Power Exhaust Fan Performance 48PG20-28Evaporator Fan Motor Specifications Evaporator Fan Motor Specifications Fan Rpm at Motor Pulley Settings Accessory/FIOP Static Pressure in. wg* 48PG20-28EconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page Operating Sequence CO2 Sensor Standard SettingsSubcooler Operation Service Removing Heat Exchanger Ceramic LubricationEvaporator-Fan Motor Adjustment Unit Model Number Position Condenser-Fan Adjustment FigBelt Tension Adjustment Sensor Temperature/Resistance ValuesCharging Chart 48PG20 Gas Valve AdjustmentGas Valve Altitude Compensation Protective DevicesTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Cooling Service Analysis TroubleshootingBurners Will Not Ignite Gas Heating Service AnalysisIGC Control Heating and Cooling Flashes EconoMi$er IV TroubleshootingIGC Board LED Alarm Codes FlashLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist