Carrier 48PG20-28 specifications Troubleshooting, Cooling Service Analysis

Page 57

TROUBLESHOOTING

Unit Troubleshooting — Refer to Tables 33-35 and

Fig. 46.

Table 33 — Cooling Service Analysis

PROBLEM

CAUSE

REMEDY

Compressor and Condenser

Power failure.

Call power company.

Fan Will Not Start.

Fuse blown or circuit breaker tripped.

Replace fuse or reset circuit breaker.

 

 

Defective thermostat, contactor, transformer, or control

Replace component.

 

relay.

 

 

Insufficient line voltage.

Determine cause and correct.

 

Incorrect or faulty wiring.

Check wiring diagram and rewire correctly.

 

Thermostat setting too high.

Lower thermostat setting below room temperature.

Compressor Will Not Start

Faulty wiring or loose connections in compressor

Check wiring and repair or replace.

but Condenser Fan Runs.

circuit.

 

 

Compressor motor burned out, seized, or internal

Determine cause. Replace compressor.

 

overload open.

 

 

Defective overload.

Determine cause and replace.

 

Compressor locked out

Determine cause for safety trip and reset lockout.

 

One leg of 3-phase power dead.

Replace fuse or reset circuit breaker.

 

 

Determine cause.

Compressor Cycles

Refrigerant overcharge or undercharge.

Recover refrigerant, evacuate system, and recharge to

(other than normally

 

nameplate.

satisfying thermostat).

 

 

Defective compressor.

Replace and determine cause.

 

 

Insufficient line voltage.

Determine cause and correct.

 

Blocked condenser.

Determine cause and correct.

 

Defective overload.

Determine cause and replace.

 

Defective thermostat.

Replace thermostat.

 

Faulty condenser-fan motor.

Replace.

 

Restriction in refrigerant system.

Locate restriction and remove.

Compressor Operates

Dirty air filter.

Replace filter.

continuously.

 

 

Unit undersized for load.

Decrease load or increase unit size.

 

 

Thermostat set too low.

Reset thermostat.

 

Low refrigerant charge.

Locate leak, repair, and recharge.

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

Condenser coil dirty or restricted.

Clean coil or remove restriction.

Excessive Head Pressure.

Dirty air filter.

Replace filter.

 

Dirty condenser coil.

Clean coil.

 

Refrigerant overcharged.

Recover excess refrigerant.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

Condenser air restricted or air short-cycling.

Determine cause and correct.

Head Pressure Too Low.

Low refrigerant charge.

Check for leaks, repair, and recharge.

 

Restriction in liquid tube.

Remove restriction.

Excessive Suction Pressure.

High heat load.

Check for source and eliminate.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Refrigerant overcharged.

Recover excess refrigerant.

Suction Pressure Too Low.

Dirty air filter.

Replace filter.

 

Low refrigerant charge.

Check for leaks, repair, and recharge.

 

Metering device or low side restricted.

Remove source of restriction.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Insufficient evaporator airflow.

Increase air quantity. Check filter and replace if necessary.

 

Temperature too low in conditioned area.

Reset thermostat.

 

Field-installed filter drier restricted.

Replace.

LEGEND

TXV — Thermostatic Expansion Valve

57

Image 57
Contents Installation, Start-Up and Service Instructions Provide Unit Support InstallationRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Alignment Hole Details Make Unit Duct ConnectionsConcentric Duct Details Install Flue Hood and Inlet HoodCondensate Drain Details Make Electrical ConnectionsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units 8500 940 Fan Performance 48PGF20 Vertical Supply/Return UnitsFan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units 500 940 Fan Performance 48PGF24 Vertical Supply/Return Units10,500 Fan Performance 48PGD28 Vertical Supply/Return Units11,000 1310 11.76 1342 12.33 11,5001327 11.47 11,000 Fan Performance 48PGE28 Vertical Supply/Return Units1304 000 1309 1341 10.09 500Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000 Fan Performance 48PGF24 Horizontal Supply and Return Units1328 10.37 1358 10.87 10,000 Fan Performance 48PGD28 Horizontal Supply and Return Units1308 1340 10.08 500 Fan Performance 48PGE28 Horizontal Supply and Return UnitsGeneral Notes for FAN Performance Data Tables Fan Performance 48PGF28 Horizontal Supply and Return UnitsPower Exhaust Fan Performance 48PG20-28 Evaporator Fan Motor SpecificationsOperation Air Quantity Limits Evaporator Fan Motor Specifications Fan Rpm at Motor Pulley Settings Accessory/FIOP Static Pressure in. wg* 48PG20-28EconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page Operating Sequence CO2 Sensor Standard SettingsSubcooler Operation Service Removing Heat Exchanger Ceramic LubricationEvaporator-Fan Motor Adjustment Belt Tension Adjustment Condenser-Fan Adjustment FigSensor Temperature/Resistance Values Unit Model Number PositionCharging Chart 48PG20 Gas Valve AdjustmentGas Valve Altitude Compensation Protective DevicesTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Cooling Service Analysis TroubleshootingBurners Will Not Ignite Gas Heating Service AnalysisIGC Control Heating and Cooling IGC Board LED Alarm Codes EconoMi$er IV TroubleshootingFlash FlashesLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist