Carrier 48PG20-28 specifications Gas Heating Service Analysis, Burners Will Not Ignite

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Table 34 — Gas Heating Service Analysis

PROBLEM

CAUSE

REMEDY

Burners Will Not Ignite.

Misaligned spark electrodes.

Check flame ignition and sensor electrode positioning.

 

 

Adjust as needed.

 

No gas at main burners.

Check gas line for air; purge as necessary. After purging gas

 

 

line of air, allow gas to dissipate for at least 5 minutes before

 

 

attempting to relight unit.

 

 

Check gas valve.

 

Water in gas line.

Drain water and install drip leg to trap water.

 

No power to furnace.

Check power supply, fuses, wiring, and circuit breaker.

 

No 24 v power supply to control circuit.

Check transformer. Transformers with internal overcurrent pro-

 

 

tection require a cool-down period before resetting. Check 24-v

 

 

circuit breaker; reset if necessary.

 

Miswired or loose connections.

Check all wiring and wire nut connections.

 

Burned-out heat anticipator in thermostat.

Replace thermostat.

 

Broken thermostat wires.

Run continuity check. Replace wires if necessary.

Inadequate Heating.

Dirty air filter.

Clean or replace filter as necessary.

 

Gas input to unit too low.

Check gas pressure at manifold. Clock gas meter for input.

 

 

If too low, increase manifold pressure or replace with correct

 

 

orifices.

 

Unit undersized for application.

Replace with proper unit or add additional unit.

 

Restricted airflow.

Clean filter, replace filter, or remove any restrictions.

 

Blower speed too low.

Install alternate motor, if applicable, or adjust pulley to increase

 

 

fan speed.

 

Limit switch cycles main burners.

Check rotation of blower, thermostat heat anticipator settings,

 

 

and temperature rise of unit. Adjust as needed.

 

Too much outdoor air.

Adjust minimum position.

 

 

Check economizer operation.

Poor Flame Characteristics.

Incomplete combustion (lack of combustion air)

Check all screws around flue outlets and burner compartment.

 

results in:

Tighten as necessary.

 

Aldehyde odors, CO, sooting flame, or floating

Cracked heat exchanger. Replace heat exchanger.

 

flame.

 

 

Overfired unit — reduce input, change orifices, or adjust gas

 

 

 

 

line or manifold pressure.

 

 

Check vent for restriction. Clean as necessary.

 

 

Check orifice to burner alignment.

Burners Will Not Turn Off.

Unit is locked into Heating mode for a one minute

Wait until mandatory one minute time period has elapsed or

 

minimum.

power to unit.

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Contents Installation, Start-Up and Service Instructions Installation Provide Unit SupportRoof Curb Details Shipping Rail Removal Base Unit Dimensions Physical Data CompressorFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Make Unit Duct Connections Alignment Hole DetailsInstall Flue Hood and Inlet Hood Concentric Duct DetailsMake Electrical Connections Condensate Drain DetailsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units Fan Performance 48PGF20 Vertical Supply/Return Units 8500 940Fan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units Fan Performance 48PGF24 Vertical Supply/Return Units 500 94011,000 Fan Performance 48PGD28 Vertical Supply/Return Units10,500 1310 11.76 1342 12.33 11,5001304 000 Fan Performance 48PGE28 Vertical Supply/Return Units1327 11.47 11,000 1309 1341 10.09 500Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units Fan Performance 48PGF24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000Fan Performance 48PGD28 Horizontal Supply and Return Units 1328 10.37 1358 10.87 10,000Fan Performance 48PGE28 Horizontal Supply and Return Units 1308 1340 10.08 500Fan Performance 48PGF28 Horizontal Supply and Return Units General Notes for FAN Performance Data TablesEvaporator Fan Motor Specifications Power Exhaust Fan Performance 48PG20-28Operation Air Quantity Limits Evaporator Fan Motor Specifications Accessory/FIOP Static Pressure in. wg* 48PG20-28 Fan Rpm at Motor Pulley SettingsEconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page CO2 Sensor Standard Settings Operating SequenceSubcooler Operation Service Lubrication Removing Heat Exchanger CeramicEvaporator-Fan Motor Adjustment Sensor Temperature/Resistance Values Condenser-Fan Adjustment FigBelt Tension Adjustment Unit Model Number PositionGas Valve Adjustment Charging Chart 48PG20Gas Valve Protective Devices Altitude CompensationTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Troubleshooting Cooling Service AnalysisGas Heating Service Analysis Burners Will Not IgniteIGC Control Heating and Cooling Flash EconoMi$er IV TroubleshootingIGC Board LED Alarm Codes FlashesLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist