Carrier 48PG20-28 specifications Gas Valve Adjustment, Charging Chart 48PG20

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Refrigerant Charge — Amount of refrigerant charge is listed on unit nameplate. Refer to Carrier GTAC II; Module 5; Charging, Recovery, Recycling, and Reclamation section for charging methods and procedures. Unit panels must be in place when unit is operating during charging procedure.

Puron® (R-410A) refrigerant cylinders contain a dip tube which allows liquid refrigerant to flow from the cylinder in an upright position. Charge units with cylinder in the upright position and a commercial type metering device in the mani- fold hose.

This system uses Puron refrigerant which has higher pressures than R-22 and other refrigerants. No other refrig- erant may be used in this system. Gage set, hoses, and recovery system must be designed to handle Puron refrig- erant. If unsure about equipment, consult the equipment manufacturer.

NOTE: Do not use recycled refrigerant as it may contain contaminants.

NO CHARGE — Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refriger- ant (refer to unit nameplate).

LOW CHARGE COOLING — Using cooling charging chart (see Fig. 37-39), add or remove refrigerant until conditions of the chart are met. An accurate pressure gage and temperature- sensing device are required. Charging is accomplished by ensuring the proper amount of liquid subcooling. Measure liquid line pressure at the liquid line service valve using pressure gage. Connect temperature sensing device to the liquid line near the liquid line service valve and insulate it so that outdoor ambi- ent temperature does not affect reading.

TO USE THE COOLING CHARGING CHART — Use the above temperature and pressure readings, and find the intersec- tion point on the cooling charging chart. If intersection point on chart is above line, add refrigerant. If intersection point on chart is below line, carefully recover some of the charge. Re- check suction pressure as charge is adjusted.

NOTE: Indoor-air cfm must be within normal operating range of unit. All outdoor fans must be operating.

The TXV (thermostatic expansion valve) is set to maintain between 10 and 15 degrees of superheat at the compressors. The valves are factory set and cannot be adjusted. Do not use a TXV designed for use with R-22 refrigerant.

PURON REFRIGERANT — Puron refrigerant operates at 50 to 70 percent higher pressures than R-22. Be sure that servicing

Fig. 37 — Charging Chart — 48PG20

Fig. 38 — Charging Chart — 48PG24

Fig. 39 — Charging Chart — 48PG28

equipment and replacement components are designed to oper- ate with Puron refrigerant. Do not mix with components that have been used with other refrigerants. Puron refrigerant, as with other HFCs, is only compatible with POE oils.

Recovery cylinder service pressure rating must be 400 psig. Puron systems should be charged with liquid refrigerant. Use a commercial-type metering device in the manifold hose. Mani- fold sets should be 750 psig high-side and 200 psig low-side with 520 psig low-side retard. Use hoses with 750 psig service pressure rating. Leak detectors should be designed to detect HFC refrigerant.

Gas Valve Adjustment

NATURAL GAS — The gas valve opens and closes in re- sponse to the thermostat or limit control.

When power is supplied to valve terminals W2 (High Fire) and C1, the main valve opens to its preset position.

The regular factory setting is stamped on the valve body. The setting is 3.00 in. wg for vertical supply/discharge units. The setting is 2.95 in. wg for horizontal supply/discharge units.

To adjust regulator:

1.Set unit at setting for no call for heat.

2.Turn main gas valve to OFF position.

3.Remove 1/8-in. pipe plug from manifold or gas valve pressure tap connection. Install a suitable pressure- measuring device.

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Contents Installation, Start-Up and Service Instructions Installation Provide Unit SupportRoof Curb Details Shipping Rail Removal Base Unit Dimensions Physical Data CompressorFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Make Unit Duct Connections Alignment Hole DetailsInstall Flue Hood and Inlet Hood Concentric Duct DetailsMake Electrical Connections Condensate Drain DetailsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units Fan Performance 48PGF20 Vertical Supply/Return Units 8500 940Fan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units Fan Performance 48PGF24 Vertical Supply/Return Units 500 94011,000 Fan Performance 48PGD28 Vertical Supply/Return Units10,500 1310 11.76 1342 12.33 11,5001304 000 Fan Performance 48PGE28 Vertical Supply/Return Units1327 11.47 11,000 1309 1341 10.09 500Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units Fan Performance 48PGF24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000Fan Performance 48PGD28 Horizontal Supply and Return Units 1328 10.37 1358 10.87 10,000Fan Performance 48PGE28 Horizontal Supply and Return Units 1308 1340 10.08 500Fan Performance 48PGF28 Horizontal Supply and Return Units General Notes for FAN Performance Data TablesOperation Air Quantity Limits Power Exhaust Fan Performance 48PG20-28Evaporator Fan Motor Specifications Evaporator Fan Motor Specifications Accessory/FIOP Static Pressure in. wg* 48PG20-28 Fan Rpm at Motor Pulley SettingsEconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page CO2 Sensor Standard Settings Operating SequenceSubcooler Operation Service Lubrication Removing Heat Exchanger CeramicEvaporator-Fan Motor Adjustment Sensor Temperature/Resistance Values Condenser-Fan Adjustment FigBelt Tension Adjustment Unit Model Number PositionGas Valve Adjustment Charging Chart 48PG20Gas Valve Protective Devices Altitude CompensationTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Troubleshooting Cooling Service AnalysisGas Heating Service Analysis Burners Will Not IgniteIGC Control Heating and Cooling Flash EconoMi$er IV TroubleshootingIGC Board LED Alarm Codes FlashesLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist