Carrier 48PG20-28 specifications

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Minimum Position Control — There is a minimum damper position potentiometer on the EconoMi$er IV controller. See Fig. 28. The minimum damper position maintains the mini- mum airflow into the building during the occupied period.

When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC (volatile organic compounds) ventilation requirements. The maximum demand ventilation position is used for fully occu- pied ventilation.

When demand ventilation control is not being used, the minimum position potentimeter should be used to set the occu- pied ventilation position. The maximum demand ventilation position should be turned fully clockwise.

Adjust the minimum position potentiometer to allow the minimum amount of outdoor air, as required by local codes, to enter the building. Make minimum position adjustments with at least 10° F temperature difference between the outdoor and return-air temperatures. To determine the minimum position setting, perform the following procedure:

1.Calculate the appropriate mixed air temperature using the following formula:

(TO x OA) + (TR x RA) = TM

TO = Outdoor-Air Temperature OA = Percent of Outdoor Air TR = Return-Air Temperature RA = Percent of Return Air TM = Mixed-Air Temperature

As an example, if local codes require 10% outdoor air during occupied conditions, outdoor-air temperature is 60 F, and return-air temperature is 75 F.

(60 x .10) + (75 x .90) = 73.5 F

2.Disconnect the mixed air sensor from terminals T and T1.

3.Ensure that the factory-installed jumper is in place across terminals P and P1. If remote damper positioning is being used, make sure that the terminals are wired according to Fig. 26 and that the minimum position potentiometer is turned fully clockwise.

4.Connect 24 vac across terminals TR and TR1.

5.Carefully adjust the minimum position potentiometer until the measured mixed air temperature matches the calculated value.

6.Reconnect the mixed air sensor to terminals T and T1.

Remote control of the EconoMi$er IV damper is desirable when requiring additional temporary ventilation. If a field-supplied remote potentiometer (Honeywell part number S963B1128) is wired to the EconoMi$er IV controller, the minimum position of the damper can be controlled from a re- mote location.

To control the minimum damper position remotely, remove the factory-installed jumper on the P and P1 terminals on the EconoMi$er IV controller. Wire the field-supplied potentiome- ter to the P and P1 terminals on the EconoMi$er IV controller. See Fig. 26.

Damper Movement — When the EconoMi$er IV board re- ceives initial power, it can take the damper up to 21/2 minutes before it begins to position itself. After the initial positioning, subsequent changes to damper position will take up to 30 sec- onds to initiate. Damper movement from full open to full closed (or vice versa) takes 21/2 minutes.

Thermostats — The EconoMi$er IV control works with con- ventional thermostats that have a Y1 (cool stage 1), Y2 (cool stage 2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control does not support space temperature sensors like the T55 or T56. Connections are made at the ther- mostat terminal connection board located in the main control box.

Demand Control Ventilation — When using the Econo- Mi$er IV for demand control ventilation, there are some equip- ment selection criteria which should be considered. When selecting the heat capacity and cool capacity of the equipment, the maximum ventilation rate must be evaluated for design conditions. The maximum damper position must be calculated to provide the desired fresh air.

Typically the maximum ventilation rate will be about 5 to 10% more than the typical cfm required per person, using nor- mal outside air design criteria.

A proportional anticipatory strategy should be taken with the following conditions: a zone with a large area, varied occupancy, and equipment that cannot exceed the required ventilation rate at design conditions. Exceeding the required ventilation rate means the equipment can condition air at a maximum ventilation rate that is greater than the required ventilation rate for maximum occupancy. A proportional- anticipatory strategy will cause the fresh air supplied to increase as the room CO2 level increases even though the CO2 set point has not been reached. By the time the CO2 level reaches the set point, the damper will be at maximum ventila- tion and should maintain the set point.

In order to have the CO2 sensor control the economizer damper in this manner, first determine the damper voltage output for minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccu- pied periods. The following equation may be used to determine the percent of outside-air entering the building for a given damper position. For best results there should be at least a 10 degree difference in outside and return-air temperatures.

(TO x OA) + (TR x RA) = TM

TO = Outdoor-Air Temperature

OA = Percent of Outdoor Air

TR = Return-Air Temperature

RA = Percent of Return Air

TM = Mixed-Air Temperature

Once base ventilation has been determined, set the mini- mum damper position potentiometer to the correct position.

The same equation can be used to determine the occupied or maximum ventilation rate to the building. For example, an output of 3.6 volts to the actuator provides a base ventilation rate of 5% and an output of 6.7 volts provides the maximum ventilation rate of 20% (or base plus 15 cfm per person). Use Fig. 29 to determine the maximum setting of the CO2 sensor. For example, a 1100 ppm set point relates to a 15 cfm per person design. Use the 1100 ppm curve on Fig. 29 to find the point when the CO2 sensor output will be 6.7 volts. Line up the point on the graph with the left side of the chart to determine that the range configuration for the CO2 sensor should be 1800 ppm. The EconoMi$er IV controller will output the 6.7 volts from the CO2 sensor to the actuator when the CO2 concentra- tion in the space is at 1100 ppm. The DCV set point may be left at 2 volts since the CO2 sensor voltage will be ignored by the EconoMi$er IV controller until it rises above the 3.6 volt setting of the minimum position potentiometer.

Once the fully occupied damper position has been deter- mined, set the maximum damper demand control ventilation potentiometer to this position. Do not set to the maximum position as this can result in over-ventilation to the space and potential high-humidity levels.

CO2 Sensor Configuration — The CO2 sensor has preset standard voltage settings that can be selected anytime after the sensor is powered up. See Table 29.

Use setting 1 or 2 for Carrier equipment. See Table 29.

1.Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode.

2.Press Mode twice. The STDSET Menu will appear.

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Contents Installation, Start-Up and Service Instructions Provide Unit Support InstallationRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Alignment Hole Details Make Unit Duct ConnectionsConcentric Duct Details Install Flue Hood and Inlet HoodCondensate Drain Details Make Electrical ConnectionsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units 8500 940 Fan Performance 48PGF20 Vertical Supply/Return UnitsFan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units 500 940 Fan Performance 48PGF24 Vertical Supply/Return Units1310 11.76 1342 12.33 11,500 Fan Performance 48PGD28 Vertical Supply/Return Units10,500 11,0001309 1341 10.09 500 Fan Performance 48PGE28 Vertical Supply/Return Units1327 11.47 11,000 1304 000Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000 Fan Performance 48PGF24 Horizontal Supply and Return Units1328 10.37 1358 10.87 10,000 Fan Performance 48PGD28 Horizontal Supply and Return Units1308 1340 10.08 500 Fan Performance 48PGE28 Horizontal Supply and Return UnitsGeneral Notes for FAN Performance Data Tables Fan Performance 48PGF28 Horizontal Supply and Return UnitsEvaporator Fan Motor Specifications Power Exhaust Fan Performance 48PG20-28Operation Air Quantity Limits Evaporator Fan Motor Specifications Fan Rpm at Motor Pulley Settings Accessory/FIOP Static Pressure in. wg* 48PG20-28EconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page Operating Sequence CO2 Sensor Standard SettingsSubcooler Operation Service Removing Heat Exchanger Ceramic LubricationEvaporator-Fan Motor Adjustment Unit Model Number Position Condenser-Fan Adjustment FigBelt Tension Adjustment Sensor Temperature/Resistance ValuesCharging Chart 48PG20 Gas Valve AdjustmentGas Valve Altitude Compensation Protective DevicesTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Cooling Service Analysis TroubleshootingBurners Will Not Ignite Gas Heating Service AnalysisIGC Control Heating and Cooling Flashes EconoMi$er IV TroubleshootingIGC Board LED Alarm Codes FlashLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist