Carrier 48PG20-28 specifications Evaporator-Fan Motor Adjustment

Page 48

FAN SHAFT BEARINGS — Lubricate bearings at least ev- ery 6 months with suitable bearing grease. Typical lubricants are given below:

MANUFACTURER

LUBRICANT

Texaco

Regal AFB-2*

Mobil

Mobilplex EP No. 1

Sunoco

Prestige 42

Texaco

Multifak 2

*Preferred lubricant because it contains rust and oxidation inhibitors.

FAN MOTOR BEARINGS — Fan motor bearings are of the permanently lubricated type. No field lubrication is required. No lubrication of the condenser or evaporator motors are required.

Manual Outdoor Air Damper — If manual outdoor air damper blade adjustment is required, refer to Step 10 — In- stall Outdoor Air Hood section on page 12.

Economizer Adjustment — If economizer adjustment is required, refer to Optional EconoMi$er IV section on page 39.

Evaporator Fan Service and Replacement — The 48PG units feature a slide-out fan deck for easy servicing of the indoor-fan motor, pulleys, belt, and bearings. To service com- ponents in this section, perform the following procedure:

1.Turn off unit power.

2.Open the fan section access panel.

3.Remove three no. 10 screws at front of slide-out fan deck. Save screws. See Fig. 33.

4.Disconnect the limit switch wires located on the right side of the fan deck. Other wires do not need to be disconnected.

5.Fan deck can now be slid out to access serviceable components.

DO NOT SLIDE FAN DECK OUT PAST THE STOP BRACKET. If further access is required, the fan deck must be supported. Make sure plugs and wiring are not pinched between fan housing and unit center post. Damage to unit may result.

6.To replace fan deck to operating position, slide fan deck back into the unit. Secure with the three no. 10 screws removed in Step 3.

7.Re-attach electrical plugs and wires.

8.Close fan section access door.

9.Restore power to unit.

Evaporator Fan Performance Adjustment (Fig. 33 and 34) — Fan motor pulleys are factory set for speed shown in Table 27.

To change fan speeds:

1.Shut off unit power supply.

2.Loosen nuts on the 4 carriage bolts in the mounting base. Using adjusting bolts and plate, slide motor and remove belt.

3.Loosen movable-pulley flange setscrew (see Fig. 34).

4.Screw movable flange toward fixed flange to increase speed and away from fixed flange to decrease speed. Increasing fan speed increases load on motor. Do not exceed maximum speed specified in Table 27.

See Table 24 for air quantity limits.

5.Set movable flange at nearest keyway of pulley hub and tighten setscrew. (See Table 27 for speed change for each full turn of pulley flange.)

6.Replace and tighten belts (see Evaporator Fan Belt Ten- sion Adjustment section below).

7.Restore power to unit.

To align fan and motor pulleys:

1.Loosen fan pulley setscrews.

2.Slide fan pulley along fan shaft.

3.Make angular alignment by loosening motor from mounting plate.

Evaporator Fan Belt Tension Adjustment — To adjust belt tension:

1.Turn off unit power.

2.Slide out fan deck to service position as shown in Evapo- rator Fan Service and Replacement section above.

3.Loosen fan motor bolts.

4.Move motor mounting plate to adjust to proper belt ten- sion. See Table 30. Motor adjuster bolts may be used to tighten belts. See Fig. 33.

5.Check for proper belt alignment. Adjust if necessary.

6.Tighten motor mounting plate bolts to lock motor in proper position.

7.Return fan deck back into operating position.

8.Restore power to unit.

 

MOTOR

FAN

PULLEY

(HIDDEN)

PULLEY

 

 

MOTOR

LIMIT

MOUNTING

BASE

SWITCH

 

QUICK

SLIDE-OUT

CONNECT

 

FAN DECK

Fig. 33 — Evaporator-Fan Motor Adjustment

Fig. 34 — Evaporator-Fan Alignment

and Adjustment

48

Image 48
Contents Installation, Start-Up and Service Instructions Installation Provide Unit SupportRoof Curb Details Shipping Rail Removal Base Unit Dimensions Physical Data CompressorFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Make Unit Duct Connections Alignment Hole DetailsInstall Flue Hood and Inlet Hood Concentric Duct DetailsMake Electrical Connections Condensate Drain DetailsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units Fan Performance 48PGF20 Vertical Supply/Return Units 8500 940Fan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units Fan Performance 48PGF24 Vertical Supply/Return Units 500 940Fan Performance 48PGD28 Vertical Supply/Return Units 10,50011,000 1310 11.76 1342 12.33 11,500Fan Performance 48PGE28 Vertical Supply/Return Units 1327 11.47 11,0001304 000 1309 1341 10.09 500Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units Fan Performance 48PGF24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000Fan Performance 48PGD28 Horizontal Supply and Return Units 1328 10.37 1358 10.87 10,000Fan Performance 48PGE28 Horizontal Supply and Return Units 1308 1340 10.08 500Fan Performance 48PGF28 Horizontal Supply and Return Units General Notes for FAN Performance Data TablesPower Exhaust Fan Performance 48PG20-28 Evaporator Fan Motor SpecificationsOperation Air Quantity Limits Evaporator Fan Motor Specifications Accessory/FIOP Static Pressure in. wg* 48PG20-28 Fan Rpm at Motor Pulley SettingsEconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page CO2 Sensor Standard Settings Operating SequenceSubcooler Operation Service Lubrication Removing Heat Exchanger CeramicEvaporator-Fan Motor Adjustment Condenser-Fan Adjustment Fig Belt Tension AdjustmentSensor Temperature/Resistance Values Unit Model Number PositionGas Valve Adjustment Charging Chart 48PG20Gas Valve Protective Devices Altitude CompensationTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Troubleshooting Cooling Service AnalysisGas Heating Service Analysis Burners Will Not IgniteIGC Control Heating and Cooling EconoMi$er IV Troubleshooting IGC Board LED Alarm CodesFlash FlashesLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist