Carrier 48PG20-28 specifications Make Unit Duct Connections, Alignment Hole Details

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ALIGNMENT

HOLE

(IN BASE RAIL)

EDGE FLANGE

ALIGNMENT

HOLE SHOULD LINE UP WITH ROOF CURB EDGE FLANGE

For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90 degree turn in the return ductwork between the unit and the condi- tioned space. If a 90 degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space.

Fig. 5 — Alignment Hole Details

 

RETURN

SUPPLY

 

OPENING

OPENING

 

CURB

CURB

 

RETURN

SUPPLY

ALIGNMENT

OPENING

OPENING

 

 

HOLES FOR

 

 

CURB-BOTH

 

 

SIDES

ROOF CURB

 

Fig. 6 — Alignment Hole Location

Step 4 — Field Fabricate Ductwork — On vertical units, secure all ducts to roof curb and building structure. Do not connect ductwork to unit. For horizontal applications, field- supplied flanges should be attached to horizontal discharge openings and all ductwork secured to the flanges. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.

Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applica- ble fire codes.

A minimum clearance is not required around ductwork. Cabinet return-air static shall not exceed –0.35 in. wg with economizer or 0.45 in. wg without economizer.

These units are designed for a minimum continuous return- air temperature in heating of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb), such as when used with a night set-back thermostat.

To operate at lower return-air temperatures, a field-supplied outdoor-air temperature control must be used to initiate both stages of heat when the temperature is below 45 F. Indoor com- fort may be compromised when these lower air temperatures are used with insufficient heating temperature rise.

Step 5 — Make Unit Duct Connections

VERTICAL CONFIGURATION — Unit is shipped for ver- tical supply and return duct connections. Ductwork openings are shown in Fig. 1 and 4. Duct connections for vertical configuration are shown in Fig. 7. Field-fabricated concentric ductwork may be connected as shown in Fig. 8 and 9. The unit is designed to attach the ductwork to the roof curb. Do not attach duct directly to the unit.

HORIZONTAL APPLICATIONS — Horizontal units are shipped with outer panels that allow for side by side horizontal duct connections. If specified during ordering, the unit will be shipped with the vertical duct openings blocked off from the factory, ready for side supply installation. If the horizontal supply/return option was not specified at time of ordering the unit, a field-installed accessory kit is required to convert the vertical unit into a horizontal supply configuration.

Installation of the duct block-off covers should be complet- ed prior to placing the unit unless sufficient side clearance is available. A minimum of 66 in. is required between the unit and any obstruction to install the duct block-off covers. Side supply duct dimensions and locations are shown on Fig. 4. Install ductwork to horizontal duct flange connections on side of unit.

ECONOMIZER

 

SEE

SEE

HEAT

 

EXCHANGER

 

NOTE

 

NOTE

 

 

 

 

 

AIR

 

 

AIR

IN

 

 

OUT

NOTE: Do not drill in this area; damage to basepan may result in water leak.

Fig. 7 — Air Distribution — Vertical Supply/Return

ECONOMIZER

SEE

 

SEE

HEAT

 

EXCHANGER

NOTE

 

NOTE

 

AIR OUT

AIR IN

AIR OUT

 

NOTE: Do not drill in this area; damage to basepan may result in water leak.

Fig. 8 — Air Distribution — Concentric Duct

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Contents Installation, Start-Up and Service Instructions Provide Unit Support InstallationRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Alignment Hole Details Make Unit Duct ConnectionsConcentric Duct Details Install Flue Hood and Inlet HoodCondensate Drain Details Make Electrical ConnectionsField Power Wiring Connections Supply Optional Hacr Size Supply Optional Hacr Size Voltage Breaker Outdoor-Air Hood Details Outdoor-Air Hood Assembled Power Exhaust or Barometric Relief Damper Mounting Details PRE-START-UP Fan Performance 48PGD20 Vertical Supply/Return Units Fan Performance 48PGE20 Vertical Supply/Return Units 8500 940 Fan Performance 48PGF20 Vertical Supply/Return UnitsFan Performance 48PGD24 Vertical Supply/Return Units Fan Performance 48PGE24 Vertical Supply/Return Units 500 940 Fan Performance 48PGF24 Vertical Supply/Return Units10,500 Fan Performance 48PGD28 Vertical Supply/Return Units11,000 1310 11.76 1342 12.33 11,5001327 11.47 11,000 Fan Performance 48PGE28 Vertical Supply/Return Units1304 000 1309 1341 10.09 500Fan Performance 48PGF28 Vertical Supply/Return Units Fan Performance 48PGD20 Horizontal Supply and Return Units Fan Performance 48PGE20 Horizontal Supply and Return Units Fan Performance 48PGF20 Horizontal Supply and Return Units Fan Performance 48PGD24 Horizontal Supply and Return Units Fan Performance 48PGE24 Horizontal Supply and Return Units 1354 1391 000 1381 500 10,000 Fan Performance 48PGF24 Horizontal Supply and Return Units1328 10.37 1358 10.87 10,000 Fan Performance 48PGD28 Horizontal Supply and Return Units1308 1340 10.08 500 Fan Performance 48PGE28 Horizontal Supply and Return UnitsGeneral Notes for FAN Performance Data Tables Fan Performance 48PGF28 Horizontal Supply and Return UnitsPower Exhaust Fan Performance 48PG20-28 Evaporator Fan Motor SpecificationsOperation Air Quantity Limits Evaporator Fan Motor Specifications Fan Rpm at Motor Pulley Settings Accessory/FIOP Static Pressure in. wg* 48PG20-28EconoMi$er IV Sensor Usage EconoMi$er IV Wiring Enthalpy Changeover Set Points Page Operating Sequence CO2 Sensor Standard SettingsSubcooler Operation Service Removing Heat Exchanger Ceramic LubricationEvaporator-Fan Motor Adjustment Belt Tension Adjustment Condenser-Fan Adjustment FigSensor Temperature/Resistance Values Unit Model Number PositionCharging Chart 48PG20 Gas Valve AdjustmentGas Valve Altitude Compensation Protective DevicesTypical Low Voltage Control Schematic Typical Power Schematic Typical Component Arrangement 48PG20,24 Typical Component Arrangement 48PG28 Cooling Service Analysis TroubleshootingBurners Will Not Ignite Gas Heating Service AnalysisIGC Control Heating and Cooling IGC Board LED Alarm Codes EconoMi$er IV TroubleshootingFlash FlashesLED Status Function Copyright 2005 Carrier Corporation Page Unit START-UP Checklist