Roberts Gorden HE30DL, HE20ST, HE50DL, HE45UT Roberts-Gordon Europe Limited, Table of Contents

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TABLE OF CONTENTS

SECTION 1: Heater Safety

2

10.5

Sports Hall Guard Installation

46

1.1 Manpower Requirements

2

10.6

Undershield Installation

47

1.2 IP55 Protection

2

10.7

Wall Mounting

48

1.3 Safety Labels and Their Placement

2

SECTION 11: Venting and Fresh Air Supply

49

SECTION 2: Installer Responsibility

4

11.1 Type C12 , C32 & C62 Appliance

49

2.1

Low Level User Instructions

4

11.2 Type B22 Appliance

49

2.2

Corrosive Chemicals

4

11.3 Flue Installation

49

2.3

National Standards and Applicable Codes

4

11.4 Ventilation Requirements

49

SECTION 3: Clearances To Combustibles

5

11.5 Fresh Air Supply

49

3.1

Required Clearances to Combustibles

5

11.6 Outside Combustion Air Supply

50

3.2

Clearances Data - Linear and Double Linear

6

11.7 Common Duct

51

3.3

Clearances Data - U-Tube

8

SECTION 12: Gas Piping

52

SECTION 4: Major Component Descriptions

10

SECTION 13: Wiring

54

SECTION 5: General Suspension Details

11

13.1

Typical External Wiring Diagram

 

SECTION 6: Linear & Double Linear Heater

 

 

(Linear or U-Tube)

54

 

Installation

13

13.2

Typical External Wiring Diagram

 

6.1

Linear Standard Parts List

13

 

Double Linear Option 1)

55

6.2

Double Linear Standard Parts List

16

13.3

Typical External Wiring Diagram

 

6.3

Burner Tube Installation

19

 

(Double Linear Option 2)

55

6.4

Coupling and Tube Assembly

19

13.4

Typical External Wiring Diagram

 

6.5

Tube Clamp Package Installation

21

 

(Multiburner)

55

6.6

Reflector Installation

22

13.5

Internal Wiring Diagram

56

6.7

Double Linear Tee Installation

 

SECTION 14: Operation

57

 

(For Double Linear Heaters Only)

24

14.1

Heater Lockout Indication (Optional)

57

SECTION 7: U-tube Heater Installation

25

14.2

Testing

58

7.1 U-tube Standard Parts List

25

14.3

Commissioning (Multiburner)

58

7.2

U-tube Hanger Placement

29

14.4

System Checks

58

7.3

Burner Tube and Fan Tube Installation

29

14.5

User Instructions

58

7.4

U-tube Support Bracket Assembly

 

SECTION 15: Servicing Instructions

59

 

Installation

30

15.1

Annual Procedure

59

7.5

Coupling and Tube Assembly

31

15.2

Sealing Gaskets

59

7.6

Tube Installation

32

15.3

Component Removal

59

7.7

U-tube Installation

32

15.4

Maintenance Checklist

60

7.8

Reflector Installation

33

SECTION 16: Troubleshooting

62

SECTION 8: Multiburner Configuration &

 

16.1

Troubleshooting Flow Chart (Linear, Double

 

 

Installation

35

 

Linear and U-Tube)

63

8.1

Initial Assembly

35

16.2

Troubleshooting Flow Chart (Multiburner)

65

SECTION 9: Burner & Fan Installation

37

16.3

Manifold Gas Pressure Setting

67

9.1

Burner Installation

37

SECTION 17: Replacement Parts

68

9.2

Standard Fan Assembly

37

17.1 Replacement Packages

70

9.3

IP55 Fan Assembly

38

SECTION 18: Specifications

71

9.4

Linear & U-tube Fan Installation

38

18.1

Material Specifications

71

9.5

Double Linear Fan Installation

39

18.2

Heater Specifications

71

9.6

Multiburner 83/90 BWLG Fan Assembly

 

18.3

Venting Specifications

71

 

(Horizontal and Vertical Outlets)

40

18.4

Suspension Specifications

71

9.7

Condensate Drain Assembly

40

18.5

Controls Specifications

71

SECTION 10: Optional Heater Accessories

41

18.6

Linear Heater

72

10.1 Reflector Side Extension Installation

42

18.7

Double Linear Heater

72

10.2 U-Tube Cover Installation

43

18.8

U-tube Heater

72

10.3 Decorative Grille Installation

44

18.9

Burner Specifications

73

10.4 Protective Grille Installation

45

 

 

 

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Contents Owner If you smell gasPage Roberts-Gordon Europe Limited Table of ContentsPage Table of Figures Bottom and Back Panel Label PlacementPage Product Approval Heater Safety Control Side Label Placement Installer Responsibility Low Level User InstructionsNational Standards and Applicable Codes Clearances to Combustibles Clearances Data Linear and Double Linear ModelHE40ST HE45ST HE50ST HE45ST HE50ST HE15ST HE30DLHE30UT HE15UTHE20UT HE25UTTUBE, Protective Grille TUBE, Opposite 45 TiltMajor Component Descriptions General Suspension Details Typical Suspension Details Linear & Double Linear Heater Installation Linear Standard Parts ListDescription Linear General Assembly Overview HE15ST f HE20ST HE25ST f HE35ST HE40ST fHE45ST HE50ST f Double Linear Standard Parts List Double Linear General Assembly Overview HE60DL HE70DL f HE30DL fClosed Burner Tube InstallationCoupling and Tube Assembly Open1 Coupling and Tube Assembly 2 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation Hanger Option a Option BFan Tube Weld Spot Coupling Tee Tube Standard Parts List Tube Heater InstallationLockwasher 6mm Blackheat HE Tube Assembly OverviewHE15UT g HE20UT g HE30UT HE35UT gHE45UT g Burner Tube and Fan Tube Installation U-tube Hanger Placement1 Tube Clamp Package Installation U-tube Support Bracket Assembly InstallationTube, Standard Tube, Opposite Orient coupling so that Impact block is U-tube Installation Tube InstallationReflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 Multiburner Configuration & Installation Typical Manifold Layout Linear and U-Tube Configuration Burner & FAN Installation Burner InstallationStandard Fan Assembly Linear & U-tube Fan Installation IP55 Fan Assembly1 Double Linear Fan Installation Double Linear Fan InstallationNon-Return Valve Condensate Drain AssemblyOptional Heater Accessories 2 Side Reflector Installation Reflector Side Extension Installation 1 Bracket InstallationStep Tube Cover InstallationDistance a Extension 2 Frame Shield Installation3 Grille Installation 2 Grille End Cap Installation3 Mesh Guard Connection Sports Hall Guard Installation2 Fastener Installation 1 Grille InstallationUndershield Installation 10.6.1 Hanger Installation Undershield InstallationAdjust Undershield Height Wall Mounting Hardware InstallationVenting and Fresh AIR Supply Air Supply Requirements Outside Combustion Air SupplyCommon Duct Air Supply with Flue ConfigurationsGAS Piping Correct Positions Incorrect Positions Wrong InstallationTypical External Wiring Diagram Linear or U-Tube WiringTypical External Wiring Diagram Multiburner Typical External Wiring Diagram Double Linear OptionInternal Wiring Diagram Tubing may still be hot Heater Lockout Indicator by ConnectorOperation and service OperationSystem Checks Heater Lockout Indicator by Volt Free ConnectorTesting Commissioning MultiburnerServicing Instructions Automatic Flame Control Unit Pressure SwitchMaintenance Checklist ElectrodeGas Line Vent PipeOutside Air Inlet TubesTroubleshooting U-Tube Troubleshooting Flow Chart Linear, Double LinearTroubleshooting Flow Chart Linear, Double Linear and U-Tube Troubleshooting Flow Chart MultiburnerTroubleshooting Flow Chart Multiburner Manometer 4 3 2 1 0 1 2 3 4 5 Manifold Gas Pressure SettingReplacement Parts V2 W3 Description Quantity Viewer Window Replacement Package P/NDoor Gasket Replacement Package P/N Gas Valve Replacement Package P/NSpecifications Linear Heater Double Linear HeaterTube Heater Burner Specifications Standard Burner SpecificationsModels HE15 HE20 HE25 HE30 HE35 HE40 HE45 HE50 Page Page Maintain Clearance Side Clearance below