Roberts Gorden HE60DL, HE20ST, HE50DL, HE45UT Tube Heater Installation, Tube Standard Parts List

Page 31

SECTION 7: U-TUBE HEATER INSTALLATION

SECTION 7: U-TUBE HEATER INSTALLATION

WARNING

Cut/Pinch Hazard

Wear protective gear during installation, operation and service.

Edges are sharp.

Failure to follow these instructions can result in injury.

The figures in this section provide a general overview of component placement in a u-tube system. The location of some components such as supports and couplings is crucial for proper installation. Assemble the heater components as shown on Page 27, Figure 22.

For optional reflector configurations for u-tube heaters, see Page 8, Figure 10 through Page 9, Figure 16. Install appropriate suspension hardware, beam clamps, chain or rod at predetermined locations. Adjustments of chain length will provide uniform pitch.

If any step is unclear, please contact Roberts-Gordon LLC at +44 (0)121 506 7700.

7.1 U-tube Standard Parts List

 

 

 

 

 

 

 

 

 

 

Part No.

Description

HE15UT

HE20UT

HE25UT

HE30UT

HE35UT

HE40UT

HE45UT

HE50UT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

033XXXXX

Burner Assembly (Input and Fuel Varies)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

07260001

Fan Package XP1

1

1

1

1

1

-

-

-

 

 

 

 

 

 

 

 

 

 

07260002

Fan Package XP2 (optional)

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07260003

Fan Package XP3

-

-

-

-

-

1

1

1

 

 

 

 

 

 

 

 

 

 

07260051

Fan Package 1 IP55 (optional)**

1

1

1

1

1

-

-

-

 

 

 

 

 

 

 

 

 

 

07260052

Fan Package 2 IP55 (optional)**

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07260053

Fan Package 3 IP55 (optional)**

-

-

-

-

-

1

1

1

 

 

 

 

 

 

 

 

 

 

03051100

Burner Tube, 100 mm x 3048 mm

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91409408

Tube, 100 mm x 3048 mm

-

-

-

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91409423

Tube, 100 mm x 1524 mm

-

2

2

-

-

-

2

2

 

 

 

 

 

 

 

 

 

 

S5127W

Fan Tube, 100 mm x 3048 mm, with 3048 mm Swirler

-

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

S5134W

Fan Tube, 100 mm x 3048 mm, with 2134 mm Swirler

1

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

01335901

U-tube

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

01329600

Standard Coupling Assembly

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

01329700

Coupling Lock

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

02750303

Reflector, Aluminium, 2439 mm

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

027503SS

Reflector, Stainless Steel, 2439 mm (Optional)*

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

02750800

Reflector End Cap, Aluminium

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

027508SH

Reflector End Cap, Stainless (Optional)*

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package (including Nut, Washer & Bolt)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91908004

Wire Form

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03050000

Reflector Support Strap

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03020501

U-tube Support Bracket

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

E0007576

Bow Shackle***

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

91107720

U-clip Package (20 Pieces)

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91912501

U-bolt M6

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

C0090B

Nut M6

6

6

6

6

6

6

6

6

 

 

 

 

 

 

 

 

 

 

25 of 73

Page 30 Page 32
Image 31
Page 30 Page 32
Contents Owner If you smell gasPage Roberts-Gordon Europe Limited Table of ContentsPage Table of Figures Bottom and Back Panel Label PlacementPage Product Approval Heater Safety Control Side Label Placement Low Level User Instructions Installer ResponsibilityNational Standards and Applicable Codes Clearances to Combustibles Model Clearances Data Linear and Double LinearHE40ST HE45ST HE50ST HE45ST HE50ST HE15ST HE30DLHE30UT HE15UTHE20UT HE25UTTUBE, Protective Grille TUBE, Opposite 45 TiltMajor Component Descriptions General Suspension Details Typical Suspension Details Linear Standard Parts List Linear & Double Linear Heater InstallationDescription Linear General Assembly Overview HE35ST HE40ST f HE15ST f HE20ST HE25ST fHE45ST HE50ST f Double Linear Standard Parts List Double Linear General Assembly Overview HE60DL HE70DL f HE30DL fClosed Burner Tube InstallationCoupling and Tube Assembly Open2 Coupling and Tube Assembly 1 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation Hanger Option a Option BFan Tube Weld Spot Coupling Tee Tube Standard Parts List Tube Heater InstallationLockwasher 6mm Blackheat HE Tube Assembly OverviewHE30UT HE35UT g HE15UT g HE20UT gHE45UT g Burner Tube and Fan Tube Installation U-tube Hanger PlacementU-tube Support Bracket Assembly Installation 1 Tube Clamp Package InstallationTube, Standard Tube, Opposite Orient coupling so that Impact block is U-tube Installation Tube InstallationReflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 Multiburner Configuration & Installation Typical Manifold Layout Linear and U-Tube Configuration Burner Installation Burner & FAN InstallationStandard Fan Assembly Linear & U-tube Fan Installation IP55 Fan Assembly1 Double Linear Fan Installation Double Linear Fan InstallationNon-Return Valve Condensate Drain AssemblyOptional Heater Accessories 2 Side Reflector Installation Reflector Side Extension Installation 1 Bracket InstallationStep Tube Cover InstallationDistance a Extension 2 Frame Shield Installation3 Grille Installation 2 Grille End Cap Installation3 Mesh Guard Connection Sports Hall Guard Installation2 Fastener Installation 1 Grille InstallationUndershield Installation Undershield Installation 10.6.1 Hanger InstallationAdjust Undershield Height Wall Mounting Hardware InstallationVenting and Fresh AIR Supply Air Supply Requirements Outside Combustion Air SupplyCommon Duct Air Supply with Flue ConfigurationsGAS Piping Correct Positions Incorrect Positions Wrong InstallationTypical External Wiring Diagram Linear or U-Tube WiringTypical External Wiring Diagram Multiburner Typical External Wiring Diagram Double Linear OptionInternal Wiring Diagram Tubing may still be hot Heater Lockout Indicator by ConnectorOperation and service OperationSystem Checks Heater Lockout Indicator by Volt Free ConnectorTesting Commissioning MultiburnerServicing Instructions Automatic Flame Control Unit Pressure SwitchMaintenance Checklist ElectrodeGas Line Vent PipeOutside Air Inlet TubesTroubleshooting U-Tube Troubleshooting Flow Chart Linear, Double LinearTroubleshooting Flow Chart Linear, Double Linear and U-Tube Troubleshooting Flow Chart MultiburnerTroubleshooting Flow Chart Multiburner Manometer 4 3 2 1 0 1 2 3 4 5 Manifold Gas Pressure SettingReplacement Parts V2 W3 Description Quantity Viewer Window Replacement Package P/NDoor Gasket Replacement Package P/N Gas Valve Replacement Package P/NSpecifications Double Linear Heater Linear HeaterTube Heater Standard Burner Specifications Burner SpecificationsModels HE15 HE20 HE25 HE30 HE35 HE40 HE45 HE50 Page Page Maintain Clearance Side Clearance below
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