Roberts Gorden HE40UT, HE20ST, HE50DL, HE45UT, HE30DL, HE50ST, HE35UT, HE50UT, HE45ST, HE25UT GAS Piping

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BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 12: GAS PIPING

WARNING

Fire Hazard

Tighten gas line fittings to connect gas supply according to Figure 32.

Flex gas line can crack when twisted.

Gas line moves during normal operation.

Use only 1000 mm long connector of 1/2" or 3/4" nominal ID.

Failure to follow these instructions can result in death, injury or property damage.

There is an expansion of the tube with each firing cycle. This will cause the burner to move with respect to the gas hose. This can cause a gas leak resulting in an unsafe condition if the gas connection is not made in strict accordance with Figure 32.

Meter and service must be large enough to handle all the burners being installed plus any other connected load. The gas hose which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 13 mm wc. When gas piping is not included in the layout drawing, the local gas supplier will usually help in planning the gas piping.

IMPORTANT - the complete installation must be tested for gas soundness and be purged in accordance with local and national codes.

Check the pipe and tubing ends for leaks before placing heating equipment into service. When checking for gas leaks, use a soap and water solution; never use an open flame.

WARNING

Explosion Hazard

Leak test all components of gas piping before operation.

Gas can leak if piping is not installed properly.

Do not high pressure test gas piping with heater connected.

Failure to follow these instructions can result in death, injury or property damage.

It is important that the gas supply pipe and electrical connections do not support any of the heater’s weight.

Installation pipes should be fitted in accordance with National Standards. Pipe work from the meter to the heater(s) must be of adequate size. Pipes of smaller size than the heater inlet gas connection should not be used.

Install the gas hose as shown on Page 53, Figure 32. The gas hose accommodates expansion of the heating system and allows for easy installation and service of the burner. Before connecting the burners to the supply system, verify that all high pressure testing of the gas piping has been completed.

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Contents If you smell gas OwnerPage Table of Contents Roberts-Gordon Europe LimitedPage Bottom and Back Panel Label Placement Table of FiguresPage Product Approval Heater Safety Control Side Label Placement Low Level User Instructions Installer ResponsibilityNational Standards and Applicable Codes Clearances to Combustibles Model Clearances Data Linear and Double LinearHE40ST HE45ST HE50ST HE15ST HE30DL HE45ST HE50STHE25UT HE15UTHE20UT HE30UTTUBE, Opposite 45 Tilt TUBE, Protective GrilleMajor Component Descriptions General Suspension Details Typical Suspension Details Linear Standard Parts List Linear & Double Linear Heater InstallationDescription Linear General Assembly Overview HE35ST HE40ST f HE15ST f HE20ST HE25ST fHE45ST HE50ST f Double Linear Standard Parts List Double Linear General Assembly Overview HE30DL f HE60DL HE70DL fOpen Burner Tube InstallationCoupling and Tube Assembly Closed2 Coupling and Tube Assembly 1 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation Hanger Option B Option aFan Tube Weld Spot Coupling Tee Tube Heater Installation Tube Standard Parts ListLockwasher 6mm Tube Assembly Overview Blackheat HEHE30UT HE35UT g HE15UT g HE20UT gHE45UT g U-tube Hanger Placement Burner Tube and Fan Tube InstallationU-tube Support Bracket Assembly Installation 1 Tube Clamp Package InstallationTube, Standard Tube, Opposite Orient coupling so that Impact block is Tube Installation U-tube InstallationReflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 Multiburner Configuration & Installation Typical Manifold Layout Linear and U-Tube Configuration Burner Installation Burner & FAN InstallationStandard Fan Assembly IP55 Fan Assembly Linear & U-tube Fan InstallationDouble Linear Fan Installation 1 Double Linear Fan InstallationCondensate Drain Assembly Non-Return ValveOptional Heater Accessories Reflector Side Extension Installation 1 Bracket Installation 2 Side Reflector InstallationTube Cover Installation Step2 Frame Shield Installation Distance a Extension2 Grille End Cap Installation 3 Grille Installation1 Grille Installation Sports Hall Guard Installation2 Fastener Installation 3 Mesh Guard ConnectionUndershield Installation Undershield Installation 10.6.1 Hanger InstallationAdjust Undershield Height Hardware Installation Wall MountingVenting and Fresh AIR Supply Outside Combustion Air Supply Air Supply RequirementsAir Supply with Flue Configurations Common DuctGAS Piping Incorrect Positions Wrong Installation Correct PositionsWiring Typical External Wiring Diagram Linear or U-TubeTypical External Wiring Diagram Double Linear Option Typical External Wiring Diagram MultiburnerInternal Wiring Diagram Operation Heater Lockout Indicator by ConnectorOperation and service Tubing may still be hotCommissioning Multiburner Heater Lockout Indicator by Volt Free ConnectorTesting System ChecksServicing Instructions Electrode Pressure SwitchMaintenance Checklist Automatic Flame Control UnitTubes Vent PipeOutside Air Inlet Gas LineTroubleshooting Troubleshooting Flow Chart Linear, Double Linear U-TubeTroubleshooting Flow Chart Linear, Double Linear and U-Tube Chart Multiburner Troubleshooting FlowTroubleshooting Flow Chart Multiburner Manifold Gas Pressure Setting Manometer 4 3 2 1 0 1 2 3 4 5Replacement Parts V2 W3 Gas Valve Replacement Package P/N Viewer Window Replacement Package P/NDoor Gasket Replacement Package P/N Description QuantitySpecifications Double Linear Heater Linear HeaterTube Heater Standard Burner Specifications Burner SpecificationsModels HE15 HE20 HE25 HE30 HE35 HE40 HE45 HE50 Page Page Maintain Clearance Side Clearance below