Roberts Gorden HE30DL Electrode, Automatic Flame Control Unit, Pressure Switch, Neons, Reflector

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BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL

15.3.1 Electrode

Figure 34: Burner Cup Position

Burner Cup (center horizontally)

Electrode

16 mm

Assembly

 

Jet

Air Plate

15.3.4 Automatic Flame Control Unit

Remove black ignition lead. Withdraw the 10 point edge connector. Unscrew two screws from the cover. Replace if faulty. Refit in reverse sequence.

15.3.5 Pressure Switch

Disconnect the two silicone tubes. Remove electrical plug. Remove one screw which secures the pressure switch to the burner. Remove pressure switch.

Replace pressure switch, if faulty, and refit in reverse sequence ensuring that the rubber tubes are reconnected to the switch correctly.

15.3.6 Neons

Remove the two push on connectors and unscrew the nut. Replace in reverse sequence.

15.3.2 Burner Head/Injector Jet

When the cover is removed completely, the burner assembly is exposed. Unscrew the burner cup. Remove brass injector jet (orifice). Replace in reverse sequence.

15.3.3 Solenoid Valve/Governor

Remove burner head. Unscrew two screws securing the solenoid/governor body. Withdraw the electrical connector and remove the flexible gas line connector. The solenoid/governor and fittings can now be withdrawn from the compartment. To ensure IP55 protection, replace the gasket on the gas valve inlet flange (P/N 03200100).

The solenoid(s) can be removed from the body by unscrewing central screw. Replace in reverse sequence.

15.4 Maintenance Checklist

Installation Code and Annual Inspections:

All installation and service of ROBERTS GORDON® equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts-Gordon LLC and conform to all requirements set forth in the ROBERTS GORDON® manuals and all applicable governmental authorities pertaining to the installation, service and operation of the equipment.

To help facilitate optimum performance and safety, Roberts-Gordon LLC recommends that a qualified contractor conduct, at a minimum, annual inspections of your ROBERTS GORDON® equipment and perform service where necessary, using only replacement parts sold and supplied by Roberts-Gordon LLC.

The Vicinity of the Heater Do not store or use flammable objects, liquids or vapours near the heater. Immediately remove these items if they are present.

See Page 5, Section 3.

Vehicles and Other Objects

Maintain the clearances to combustibles.

Do not hang anything from, or place anything on, the heater.

Make sure nothing is lodged underneath the reflector, in between the tubes or in the decorative or protective grilles (included with select models).

Immediately remove objects in violation of the clearances to combustibles.

See Page 5, Section 3.

Reflector

Support reflector with reflector hanger and support strap.

 

Reflector must not touch tube.

 

Make sure there is no dirt, sagging, cracking or distortion.

 

Do not operate if there is sagging, cracking or distortion.

 

Make sure reflectors are correctly overlapped.

 

Clean outside surface with a damp cloth.

 

 

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Contents If you smell gas OwnerPage Table of Contents Roberts-Gordon Europe LimitedPage Bottom and Back Panel Label Placement Table of FiguresPage Product Approval Heater Safety Control Side Label Placement Installer Responsibility Low Level User InstructionsNational Standards and Applicable Codes Clearances to Combustibles Clearances Data Linear and Double Linear ModelHE40ST HE45ST HE50ST HE15ST HE30DL HE45ST HE50STHE25UT HE15UTHE20UT HE30UTTUBE, Opposite 45 Tilt TUBE, Protective GrilleMajor Component Descriptions General Suspension Details Typical Suspension Details Linear & Double Linear Heater Installation Linear Standard Parts ListDescription Linear General Assembly Overview HE15ST f HE20ST HE25ST f HE35ST HE40ST fHE45ST HE50ST f Double Linear Standard Parts List Double Linear General Assembly Overview HE30DL f HE60DL HE70DL fOpen Burner Tube InstallationCoupling and Tube Assembly Closed1 Coupling and Tube Assembly 2 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation Hanger Option B Option aFan Tube Weld Spot Coupling Tee Tube Heater Installation Tube Standard Parts ListLockwasher 6mm Tube Assembly Overview Blackheat HEHE15UT g HE20UT g HE30UT HE35UT gHE45UT g U-tube Hanger Placement Burner Tube and Fan Tube Installation1 Tube Clamp Package Installation U-tube Support Bracket Assembly InstallationTube, Standard Tube, Opposite Orient coupling so that Impact block is Tube Installation U-tube InstallationReflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 Multiburner Configuration & Installation Typical Manifold Layout Linear and U-Tube Configuration Burner & FAN Installation Burner InstallationStandard Fan Assembly IP55 Fan Assembly Linear & U-tube Fan InstallationDouble Linear Fan Installation 1 Double Linear Fan InstallationCondensate Drain Assembly Non-Return ValveOptional Heater Accessories Reflector Side Extension Installation 1 Bracket Installation 2 Side Reflector InstallationTube Cover Installation Step2 Frame Shield Installation Distance a Extension2 Grille End Cap Installation 3 Grille Installation1 Grille Installation Sports Hall Guard Installation2 Fastener Installation 3 Mesh Guard ConnectionUndershield Installation 10.6.1 Hanger Installation Undershield InstallationAdjust Undershield Height Hardware Installation Wall MountingVenting and Fresh AIR Supply Outside Combustion Air Supply Air Supply RequirementsAir Supply with Flue Configurations Common DuctGAS Piping Incorrect Positions Wrong Installation Correct PositionsWiring Typical External Wiring Diagram Linear or U-TubeTypical External Wiring Diagram Double Linear Option Typical External Wiring Diagram MultiburnerInternal Wiring Diagram Operation Heater Lockout Indicator by ConnectorOperation and service Tubing may still be hotCommissioning Multiburner Heater Lockout Indicator by Volt Free ConnectorTesting System ChecksServicing Instructions Electrode Pressure SwitchMaintenance Checklist Automatic Flame Control UnitTubes Vent PipeOutside Air Inlet Gas LineTroubleshooting Troubleshooting Flow Chart Linear, Double Linear U-TubeTroubleshooting Flow Chart Linear, Double Linear and U-Tube Chart Multiburner Troubleshooting FlowTroubleshooting Flow Chart Multiburner Manifold Gas Pressure Setting Manometer 4 3 2 1 0 1 2 3 4 5Replacement Parts V2 W3 Gas Valve Replacement Package P/N Viewer Window Replacement Package P/NDoor Gasket Replacement Package P/N Description QuantitySpecifications Linear Heater Double Linear HeaterTube Heater Burner Specifications Standard Burner SpecificationsModels HE15 HE20 HE25 HE30 HE35 HE40 HE45 HE50 Page Page Maintain Clearance Side Clearance below