Vermont Casting DVT44 Fuel Conversion Instructions, Conversion Precautions, Conversion Procedure

Page 33

Chateau™

Fuel Conversion Instructions

WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all appli- cable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explo- sion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.

CAUTION: The gas supply shall be shut off prior to disconnecting the electrical power, before pro- ceeding with the conversion.

Avertissement: Cette trousse de conversion

Ne doit être installée que par le représentant d’un organisme qualifié et conformément aux instruc- tions du fabricant et aux codes et exigences pertinentes de l’autorité compétente. Quiconque ne respecte pas à la lettre les instrucitons du présent guide risque de déclencher un incendie, une explosion ou le dégagement de monoxyde de carbone entraînant des dommages matéri- els, des lésions corporelles ou la perte de vies humaines. L’organisme qualifié qui effectur les travaux est responsible de l’installation de cette trousse. L’installation n’est pas terminée tant que le fonctionnement de l’appareil converti n’a pas été vérifié selon la notice du fabricant qui accom- pagne la trousse.

ATTENTION: Avant d’effectuer la conversin, coupez d’abord l’limentation en gaz, ensuite, coupez l’alimentation électrique.

Conversion Precautions

Allow unit to cool if it has been operating.

Before proceeding with conversion, turn gas supply OFF. Turn OFF any electricity that may be going to ap- pliance.

Conversion Procedure

1.Remove glass frame. Refer to Glass Frame Assem- bly section on Page 21.

2.Remove lava rock, volcanic rock, embers and logs.

CAUTION: Logs may be hot.

3.With a Phillips or Robertson screwdriver, remove the two (2) screws holding the fettle to the burner

assemblies. Using 3/8” hex, remove the two (2) hex nuts (located between the burner tube assembly and the burner housing) holding the burner tube to the base pan assembly.

4.Using a 3/8” hex, remove two (2) hex nuts holding the left burner leg and remove the two (2) hex nut that tie the burner housing to the right and left burner leg. Remove burner leg. (Fig. 54)

Remove

Hex Nuts

FP1559a

Fig. 54 Use 3/8” socket to remove hex nuts holding left burner leg.

5.Slide the burner housing assembly to the left and away. Adjust air shutter setting. Pull burner tube assembly forward and out. Adjust air shutter setting. Refer to Table 2 on Page 35.

6.Replace the three (3) injectors. Refer to Table 1.

7.Replace pilot orifice.

8.Remove pilot hood by lifting up. (Fig. 55) NOTE: It is not necessary to remove the pilot tube for conver- sion.

9.Remove pilot orifice with 5/32” Allen wrench. (Fig. 56)

Pilot Hood

Pilot

Bracket

CO133

Fig. 55 Remove pilot hood.

20011956

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Contents What to do if YOU Smell GAS INSTALLER/CONSUMER Safety InformationTable of Contents Please Review the Following Carefully Installation & Operating InstructionsFireplace Dimensions DVT38 Locating Your Fireplace Clearance to CombustiblesMantels Hearth Framing and FinishingFinal Finishing Gas Specifications Gas Line InstallationGas Inlet and Manifold Pressures High ElevationsControl System Installation Electrical Junction BoxControl System Connect 120V AC electrical supply Special Feature for Cold ClimatesLocation of Vent Termination General VentingGeneral Venting Information Termination Location Canadian Installations1 US Installations2Quick Reference for Fresh Air Restrictor Plate / Flue Baffle ApplicationDVT38N DVT38P DVT44N DVT44P USA Installations Canadian InstallationsGeneral Information Assembling Vent Pipes SK8 Venting Pipes Horizontal TerminationUse of the Restrictor Plates Horizontal Venting Applications Sidewall ApplicationsStep Sidewall InstallationVertical height requirement Always install horizontal venting on a level planeFresh Air Restrictor Plate Typical offset application Vertical Through-the-Roof InstallationMin 610mm Component Description Model Number Chimney ComponentsGlass Cleaning Glass Frame Assembly RemovalRestrictor Plate Installation Operating InstructionsAppliance Kit Model Description Ceramic Refractory InstallationDVT38 Logs Log, Lava Rock and Ember PlacementMandatory for proper carry over of flame into the burner tube Position the Log Grate Burner. Remove the twoPosition the Log Rear Left Position the Log Front Middle Right DVT38 logset complete Correct pilot flame appearance Flame CharacteristicsTrim frame in place Trim InstallationLighting & Operating Instructions Lighting InstructionsTurning Off the Gas to the Appliance Igniter operation TroubleshootingTroubleshooting American Flame Gas Control System Conversion Precautions Conversion ProcedureFuel Conversion Instructions Check Manifold Pressure Converting the Gas Control ValvePilot Flame Adjustment Air Shutter SettingsInjector Orifice Size Matrix Valve Minimum Rate ScrewMaintenance Cleaning the Control SystemBurner and Burner Compartment DVT38, DVT44 Colonial Red Limestone Herringbone DVT38 DVT44Fuel Conversion Kits Accessories Back-up Battery KitCeramic Refractory Kits Chateau Chateau Product Covered by this Warranty Limited Lifetime WarrantyModel EnerGuide Ratings Fireplace Efficiency % Efficiency Ratings