Vermont Casting 39XDV XDV Direct Vent Gas Fireplace, Honeywell Valve, NOVA SIT820 Valve, 10009383

Page 40
Burner Orifice Conversion 33/36XDV
3. Install the enclosed conversion label (F) to the valve body where it can easily be seen. (Fig. 75)
Valve conversion is complete.
E
2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assem- bly to the valve using the new screws (E) supplied with the kit. Tighten the screws securely. (Ref. torque = 25 in/lb) (Fig. 75)

XDV Direct Vent Gas Fireplace

Conversions must be completed by qualified personnel Fuel Conversion Instructions

To convert the XDV units for use with a different gas fol- low these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance.

CAUTION: Logs may be HOT! Allow to cool before proceeding.

1.Open louvre assembly bottom to gain access to valve. Remove window frame assembly. (Refer to “Window Frame Assembly Removal”, Page 24, Fig. 48)

2.Remove logs if previously installed.

Honeywell Valve

1.Remove cap from HI/LO knob. This can be accom- plished by lifting the plastic cap off the screw. (Fig. 73)

2.Remove the screw from center of HI/LO knob with small screwdriver turning counterclockwise. (Fig. 73)

3.Insert conversion screw supplied in conversion kit. Blue for natural gas, red for LP.

4.Tighten screw, replace cap.

N

O

F

OFF

P

 

L

I

TO

 

NOVA SIT820 ValveD

Cap

Lift Open

HI

LO

Hi-Lo Knob Manual background

HI

LO

Remove

 

Center Screw

CO100

 

FC108

Fig. 75 Replace regulator.

Burner Orifice Conversion 33/36XDV

1.

Remove bracket rear log and front grate. (Fig. 76)

2.

Remove burner housing assembly and front burner

Fig. 73 Remove center screw from Hi-Lo knob.

NOVA SIT820 Valve

1.Using the TORX T20 bit, remove and discard the three (3) pressure regulator mounting screws (A), pressure regulator tower (B) and the spring and diaphragm assembly (C). (Fig. 74)

A

B

C

 

OFF

N

P

L

 

I

O

TO

FC107

Fig. 74 Remove mounting screws, pressure regulator tower and spring and diaphragm assembly.

 

tube. (Fig. 76)

3.

Remove burner orifice from manifold assembly using

 

3/8” wrench. (Fig. 76)

4.

Install conversion orifices in place of orifices just

 

removed.

 

 

 

 

Rear Burner Orifice:

 

 

 

 

 

 

 

Main Burner

 

 

 

 

(Refer to Conversion Kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assembly

 

 

 

 

Orifice Chart)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front Burner Orifice:

 

Pilot

(Refer to Conversion Kit

Front Burner

Location

Orifice Chart)

Tube

FP1612

 

 

Fig. 76 Remove manifold assembly.

5.Remove air shutters from burner pan by removing shutter retaining screw then air shutter. (Fig. 77)

6.For 36XDV replace only rear air shutter.

Natural Gas: Rear air shutter, close two sides, top and bottom open.

Front air shutter, fully open.

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10009383

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Contents INSTALLER/CONSUMER SAFETY INFORMATION Installation Instructions and Homeowner’s ManualDirect Vent Models: 33XDV, 36XDV, 39XDV Table of Contents XDV Direct Vent Gas FireplaceInstallation & Operating Instructions MaintenanceInstallation & Operating Instructions Locating Your FireplaceXDV Direct Vent Gas Fireplace 10009383XDV Fireplace Dimensions - Installed as Rear Vent Framing DimensionsXDV Direct Vent Gas Fireplace 33XDVXDV Fireplace Dimensions - Installed as Top Vent Framing DimensionsXDV Direct Vent Gas Fireplace 33XDVClearance to Combustibles MantelsHearth Cold climate installation recommendationGas Line Installation Framing and FinishingFinal Finishing Gas SpecificationsRemote ON/OFF Switch Alternate Switch LocationEB-1Electrical Box XDV Direct Vent Gas FireplaceXDV Direct Vent Gas Fireplace Electronic Gas Control Valve10009383 XDV Direct Vent Gas Fireplace Optional Top Vent Application10009383 General Venting Top Vent Application Restrictor Plate33XDV Restrictor Plate Installation 36XDV Restrictor Plate InstallationCanadian Installations1 US Installations2XDV Direct Vent Gas Fireplace 10009383General Information Assembling Vent Pipes Flex Vent PipesCanadian Installations USA InstallationsHow to Use the Vent Graph Twist Lock PipesRear Wall Venting Applications XDV Direct Vent Gas FireplaceRear Wall Installation Twist Lock Pipe XDV Direct Vent Gas FireplaceSTEP STEPRear Wall Vent Installations Flex Vent Pipe Vertical Sidewall ApplicationsXDV Direct Vent Gas Fireplace StepTotal angular variation = XDV Direct Vent Gas Fireplace10009383 Vertical Sidewall Installation Twist Lock Pipe XDV Direct Vent Gas FireplaceSTEP STEPVertical Sidewall Installation Flex Vent Pipe XDV Direct Vent Gas FireplaceSTEP STEPBelow Grade Installations Vertical Through-the-RoofApplicationXDV Direct Vent Gas Fireplace Do not backfill around snorkelXDV Direct Vent Gas Fireplace Vertical Through-the-RoofInstallation10009383 XDV Direct Vent Gas Fireplace 10009383Typical Roof SupportTypical Ceiling ApplicationSupport ApplicationVenting Components XDV Direct Vent Gas FireplaceWindow Frame Assembly Removal Glass CleaningReplacement Of Ceramic Hearth Panels Operating InstructionsInstallation of Logs Log Identification Chart33XDV XDV Direct Vent Gas FireplaceXDV Direct Vent Gas Fireplace 36XDV10009383 10009383 XDV Direct Vent Gas FireplaceLog Center Right B153 XDV Direct Vent Gas Fireplace 39XDV10009383 XDV Direct Vent Gas Fireplace 10009383Burner Lava Rock Placement Flame & Temperature AdjustmentFlame Characteristics Large Lava RockXDV Direct Vent Gas Fireplace 33XDV36XDV 39XDVFOR YOUR SAFETY READ BEFORE LIGHTING Lighting and Operating InstructionsLighting Instructions To Turn Off Gas To HeaterFor Your Safety, Read the Following Warnings Lighting & Operating Instructionsbefore Lighting the Appliance Lighting InstructionsShut Off Procedure Instructions for RF Comfort Control ValveOperation Transmitter Operation Off ModeDelay Timer Mode Disable Thermostat FunctionTroubleshooting Auto ModeService Action XDV Direct Vent Gas FireplaceLED Count Replace valveXDV Direct Vent Gas Fireplace On PathLocal Path 10009383Troubleshooting the Gas Control System SYMPTOMXDV Direct Vent Gas Fireplace POSSIBLE CAUSESTroubleshooting the Gas Control System XDV Direct Vent Gas FireplaceNormal Operation Abnormal OperationXDV Direct Vent Gas Fireplace Honeywell ValveBurner Orifice Conversion 33/36XDV NOVA SIT820 ValveBurner Orifice Conversion 39XDV XDV Direct Vent Gas FireplacePilot Orifice Conversion 10009383Fuel Conversion Instructions Honeywell Comfort Control Valve ONLYInstallation Precautions Conversion Procedure39XDV XDV Direct Vent Gas FireplacePilot Orifice Conversion 10009383Table 1 Injector Orifice Size Matrix XDV Direct Vent Gas FireplaceConversion to Natural Gas Burner OrificeMaintenance Cleaning the Standing Pilot Control Systemfireplace has been in use. FK24/FK12 Fan Assembly XDV Direct Vent Gas FireplaceXDV Direct Vent Gas Fireplace 33XDV/36XDV/39XDV10009383 33XDV/36XDV/39XDV continued XDV Direct Vent Gas FireplaceDescription 33XDV33XDV/36XDV/39XDV continued XDV Direct Vent Gas FireplaceDescription 33XDVOptional Accessories Available Hard Direct Wire Hook UpFan Kits Turn off all power before hook upRemote Controls Ceramic Refractory PanelsInstallation Instructions XDV Direct Vent Gas FireplaceOptional Trim Kits Screen Door KitFiligree Louvre Kit Arch/Square Face KitXDV Direct Vent Gas Fireplace 10009383XDV Direct Vent Gas Fireplace 10009383XDV Direct Vent Gas Fireplace 10009383LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTYIF WARRANTY SERVICE IS NEEDED… 2DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELFEfficiency Ratings CFM CorporationModel EnerGuide Ratings