Vermont Casting 33XDV Burner Orifice Conversion 39XDV, XDV Direct Vent Gas Fireplace, 10009383

Page 41
Burner Orifice Conversion 39XDV

Shutter

Burner Pan

 

Retaining

 

 

 

Screw

 

 

Air

 

 

Shutter

Front View

 

 

CO103

Fig. 77 Remove air shutter from burner pan.

 

LP: Rear air shutter fully open.

Front air shutter fully open.

7.Reinstall burner housing assembly and front burner tube.

Burner Orifice Conversion 39XDV

1.Remove the two (2) screws which secure the burner tube assembly/fettle and the two (2) screws located behind the burner tube assembly which secure the diverter. Remove the four (4) screws that secure the burner housing assembly to the base pan at the right and left end of the burner housing assembly. (Fig. 78)

Pilot Location

Burner Housing

Assembly

Remove

Screws

Burner Tube

Assembly

CO129

Remove Screws

Fig. 78 Remove screws holding burner housing assembly and burner tube assembly.

2.Remove the fettle and the burner tube assembly. Slide the burner housing assembly to the right and up to free the orifice.

3.Using a 1/2” open end wrench remove the orifices. (Fig. 79)

Rear Burner Orifice (Refer to Table on Page 42)

 

Front Burner Orifice

 

(Refer to Table on

CO130

Page 42)

 

Fig. 79 Burner orifice replacement.

XDV Direct Vent Gas Fireplace

4.Converting LP to NG, remove bracket/gasket as- sembly by unfastening the screw which secures the bracket to the burner tray base. Discard bracket and refasten the screw into the hole. (Fig. 80)

Converting NG to LP, assemble the bracket/gasket assembly to the burner tray assembly base by unfas- tening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gas- ket to the right. Secure the bracket/gasket assembly using the screw removed earlier. (Fig. 80)

LP Bracket/Gas- ket Assembly - in place for use with LP Gas; remove for use with Natu- ral Gas

Screw

CO132

Fig. 80 LP bracket/gasket assembly.

5.Replace the orifices according to the table on Page 42.

6.Replace the burner housing with the new one pro- vided in kit.

7.Reassemble the burner housing assembly, the burner tube assembly and the fettle in reverse order.

NOTE: It is not necessary to remove the pilot tube for conversion.

Pilot Orifice Conversion

1.Remove pilot hood by lifting up. (Fig. 81)

2.Remove pilot orifice with allen wrench. (Fig. 82)

3.Install conversion pilot orifice.

Pilot Hood

Pilot Bracket Pilot Orifice Conversion

CO105a

Fig. 81 Remove pilot hood.

Index Tab

Allen

 

Wrench

Snap Ring

CO106a

Fig. 82 Remove pilot orifice.

10009383

41

Image 41
Contents Direct Vent Models: 33XDV, 36XDV, 39XDV Installation Instructions and Homeowner’s ManualINSTALLER/CONSUMER SAFETY INFORMATION XDV Direct Vent Gas Fireplace Table of ContentsInstallation & Operating Instructions MaintenanceLocating Your Fireplace Installation & Operating InstructionsXDV Direct Vent Gas Fireplace 10009383Framing Dimensions XDV Fireplace Dimensions - Installed as Rear VentXDV Direct Vent Gas Fireplace 33XDVFraming Dimensions XDV Fireplace Dimensions - Installed as Top VentXDV Direct Vent Gas Fireplace 33XDVMantels Clearance to CombustiblesHearth Cold climate installation recommendationFraming and Finishing Gas Line InstallationFinal Finishing Gas SpecificationsAlternate Switch Location Remote ON/OFF SwitchEB-1Electrical Box XDV Direct Vent Gas Fireplace10009383 Electronic Gas Control ValveXDV Direct Vent Gas Fireplace 10009383 Optional Top Vent ApplicationXDV Direct Vent Gas Fireplace Top Vent Application Restrictor Plate General Venting33XDV Restrictor Plate Installation 36XDV Restrictor Plate InstallationUS Installations2 Canadian Installations1XDV Direct Vent Gas Fireplace 10009383Flex Vent Pipes General Information Assembling Vent PipesCanadian Installations USA InstallationsTwist Lock Pipes How to Use the Vent GraphRear Wall Venting Applications XDV Direct Vent Gas FireplaceXDV Direct Vent Gas Fireplace Rear Wall Installation Twist Lock PipeSTEP STEPVertical Sidewall Applications Rear Wall Vent Installations Flex Vent PipeXDV Direct Vent Gas Fireplace Step10009383 XDV Direct Vent Gas FireplaceTotal angular variation = XDV Direct Vent Gas Fireplace Vertical Sidewall Installation Twist Lock PipeSTEP STEPXDV Direct Vent Gas Fireplace Vertical Sidewall Installation Flex Vent PipeSTEP STEPVertical Through-the-RoofApplication Below Grade InstallationsXDV Direct Vent Gas Fireplace Do not backfill around snorkel10009383 Vertical Through-the-RoofInstallationXDV Direct Vent Gas Fireplace 10009383 XDV Direct Vent Gas FireplaceTypical Roof SupportTypical Ceiling ApplicationSupport ApplicationXDV Direct Vent Gas Fireplace Venting ComponentsGlass Cleaning Window Frame Assembly RemovalReplacement Of Ceramic Hearth Panels Operating InstructionsLog Identification Chart Installation of Logs33XDV XDV Direct Vent Gas Fireplace10009383 36XDVXDV Direct Vent Gas Fireplace Log Center Right B153 XDV Direct Vent Gas Fireplace10009383 10009383 39XDVXDV Direct Vent Gas Fireplace 10009383 XDV Direct Vent Gas FireplaceFlame & Temperature Adjustment Burner Lava Rock PlacementFlame Characteristics Large Lava Rock33XDV XDV Direct Vent Gas Fireplace36XDV 39XDVLighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTINGLighting Instructions To Turn Off Gas To HeaterLighting & Operating Instructions For Your Safety, Read the Following Warningsbefore Lighting the Appliance Lighting InstructionsInstructions for RF Comfort Control Valve Shut Off ProcedureOperation Transmitter Operation Off ModeDisable Thermostat Function Delay Timer ModeTroubleshooting Auto ModeXDV Direct Vent Gas Fireplace Service ActionLED Count Replace valveOn Path XDV Direct Vent Gas FireplaceLocal Path 10009383SYMPTOM Troubleshooting the Gas Control SystemXDV Direct Vent Gas Fireplace POSSIBLE CAUSESXDV Direct Vent Gas Fireplace Troubleshooting the Gas Control SystemNormal Operation Abnormal OperationHoneywell Valve XDV Direct Vent Gas FireplaceBurner Orifice Conversion 33/36XDV NOVA SIT820 ValveXDV Direct Vent Gas Fireplace Burner Orifice Conversion 39XDVPilot Orifice Conversion 10009383Honeywell Comfort Control Valve ONLY Fuel Conversion InstructionsInstallation Precautions Conversion ProcedureXDV Direct Vent Gas Fireplace 39XDVPilot Orifice Conversion 10009383XDV Direct Vent Gas Fireplace Table 1 Injector Orifice Size MatrixConversion to Natural Gas Burner OrificeCleaning the Standing Pilot Control System Maintenancefireplace has been in use. FK24/FK12 Fan Assembly XDV Direct Vent Gas Fireplace10009383 33XDV/36XDV/39XDVXDV Direct Vent Gas Fireplace XDV Direct Vent Gas Fireplace 33XDV/36XDV/39XDV continuedDescription 33XDVXDV Direct Vent Gas Fireplace 33XDV/36XDV/39XDV continuedDescription 33XDVHard Direct Wire Hook Up Optional Accessories AvailableFan Kits Turn off all power before hook upCeramic Refractory Panels Remote ControlsInstallation Instructions XDV Direct Vent Gas FireplaceScreen Door Kit Optional Trim KitsFiligree Louvre Kit Arch/Square Face Kit10009383 XDV Direct Vent Gas Fireplace10009383 XDV Direct Vent Gas Fireplace10009383 XDV Direct Vent Gas FireplacePRODUCT COVERED BY THIS WARRANTY LIMITED LIFETIME WARRANTYIF WARRANTY SERVICE IS NEEDED… 2DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELFCFM Corporation Efficiency RatingsModel EnerGuide Ratings